Transcript 40 MTPD Crystalline Ammonium Nitrate Plant

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17A Marlen Drive w Hamilton, NJ 08691 w USA
Tel: (609) 586-8004 w Fax: (609) 586-0002
www.ippe.com
Introduction

Product :
Crystalline Ammonium Nitrate

Max. Capacity:
40 MTPD

Basic Licenser:
Sumitomo (Japan)

Year of Startup:
October 20, 1979

Year of Shutdown:
September 3, 2005

Spare Parts:
Large Quantity Available

Documentation:
Complete / Available
Design Conditions
Product
Ammonium Nitrate (NH4HNO3)  99.5 wt % min.
Water  0.15 wt % max.
Residue  0.03 wt % max.
Sieve Analysis
+ 40 Mesh  5 wt % max.
-150 Mesh  15 ~ 35 wt %
Design Conditions
Raw Material and Chemicals
Ammonium Nitrate Solution
Composition
w Ammonium Nitrate
w Residue
 95 wt % min
 0.03 wt % max.
Pressure  3 kg/cm3
Temperature  149° C
Surface Active Agent
Trademark  Cation SA
Manufacturer  Nippon Oils & Fats Co. Ltd.
Anti-caking Agent
Trademark Palmitic Acid “NAA-171”, Amine “ABT-F”
Manufacturer Nippon Oils & Fats Co. Ltd.
Liquid Ammonia
Pressure 14.1 kg/cm3
Temperature 26.7° C
Design Conditions
Utilities
Steam
Pressure  10 kg/cm3 g min.
Temperature  183° C min.
Cooling Water
Pressure 3.7 kg/cm3 g
Temperature 30° C
Process Water
Pressure 1.8 kg/cm3 g
Quality Steam condensate over 80° C free from chlorine
Electrical Design
Motors less than 0.2kw  220V, 1 phase, 60Hz
Motors 0.2kw - 149k 460V, 3 phase, 60Hz
Motors 150kw & above 6600V, 3 phase, 60Hz
110V 1Ph 60Hz for Control Power Only
Plant Equipment
Mothballing in Progress
NH3 System  Boxed after N2 gas injection
C.W. System  Circulating
Dryer & Cooler  Coating Anti-Rust Agent (Paraffin Oil)
Plant Equipment
Equipment Replaced
Packing Tower (350-106)  Anti-Air Pollution Project (August 1998)
Equipment List
1. Rotating Equipment
NO
ITEM
1
35-P-102
2
35-P-103
DESCRIPTION
CONTENTS
Scrubber Circulation Pump 5% AN Solution
Brine Circulation Pump
3 35-P-107A/B Packing Tower Cir’ Pump
CASING
MATERIAL
IMPELLER
SHAFT
MOTOR
(kw)
SCS13
SCS13
SUS304
3.7
Brine Solution
FC25
FC25
S45C
3.7
AN Solution
SUS316
SUS316
SUS316
5.5
4
35-B-102
Cooling Air Fan
Air
SS41
SS41
S48C
5.5
5
35-B-103
Exhaust Air Fan
AN Dust
SUS304L
SUS304L
SUS304L
22
6
35-A-101
Agitator
SAA Solution
Blade: SUS304
SUS304
0.4
7
35-A-105
Agitator
AN Recycle Sol.
Blade: SUS304
SUS304
0.4
8
35-CR-101
Crystallizer
AN
SUS304
SUS304 Lined S25C
11
9
35-SP-101
AN Conditioner
AN
SUS304
SUS304 Lined S25C
0.75
10
35-SP-102
AN Dryer
AN
SS41
SS41
11
11
35-SP-103
AN Cooler 1
AN
SS41
S25C
11
12
35-SP-104
AN Cooler 2
AN
SS41
S25C
11
13
35-SP-105
AN Cooler 3
AN
SS41
S25C
11
14
35-V-102
Cooler Feed Conveyer
AN
SUS304
Chain: SUS304
2.25
15
35-V-103
Hopper Feed Conveyer
AN
SUS304
Chain: SUS304
0.75
16
35-S-101
AN Screen
AN
SUS304
Screen: SUS304
SF45
2.2
17
35-V-104
Product Transfer Conveyor
AN
Frame: SS41
Slat: PP
1.5
18
35-BF-101
Weighing Scale
AN
Chute: SUS304
Body: SS41
0.4
Bucket: SUS304
Equipment List
2. Stationary Equipment
NO
ITEM
DESCRIPTION
CONTENTS
CAPACITY
SIZE (mm)
MATERIAL
(ID X L)
MAIN
ACCESSORY
165ID X 1550L
SUS304
STPG 38
1
35-0-101
Tank for density meter
AN Solution
0.029 m3
2
35-0-102
Head tank for feed to SP-101
AN Solution
0.049 m3
3
35-0-103
Measuring tank for feed
NH3
0.021 m3
300ID X 300H
SUS304
SS41
4
35-0-104
NH3 Mist Separator for E-103
Air, H2O
0.35 m3
300ID X 400H
SS41
SS41
5
35-0-105
H2O Mist Separator for E-103
AN Solution
0.4 m3
600ID X 1200H
SS41
SS41
6
35-0-106
Packing Tower
AN Solution , HN03
130 Am3 / min
7
35-0-107
Hopper
AN
8
35-TK-101
AN off spec. tank
AN , Steam
9
35-TK-102 Dissolving tank for oversize AN
10
35-TK-103
11
267.4ID X 1000H SUS304
SS41
1070ID X 5390H SUS304L
SUS304L
1700ID X 1400H SUS304
SUS304
0.79 m3
1000ID X 1000H SUS304
SUS304
AN , Steam
0.79 m3
1000ID X 1000H SUS304
SUS304
Cyclone Bottom tank
AN Sol. , Steam, Water
0.79 m3
1000ID X 1000H SUS304
SUS304
35-TK-107
Brine tank
Brine Solution (K2C03)
30 m3
1500ID X 1700H
SS41
SS41
12
35-TK-108
SAA Dissolving tank
SAA
0.31 m3
700ID X 800H
SUS304
SUS304
13
35-TK-109
SAA Head tank
SAA
410ID X 405H
SUS304
SS41
14
35-TK-110
ACA Melting tank
ACA
0.06 m3
400ID X 500H
SUS304
15
35-TK-111
ACA Head tank
Palmitic acid, Amine
0.03 m3
300ID X 415H
SUS304
SUS304
Equipment List
2. Stationary Equipment cont.
NO
ITEM
DESCRIPTION
CONTENTS
16
35-TK-112
C. Water tank
C. Water
17
35-E-102
Brine Cooler
NH3 / K2CO3
18
35-E-103
Air Cooler
19
35-E-104
NH3 Super Heater
NH3 Vapor
20
35-E-106
Air Super Heater
Air
21
35-F-103
Air Filter
Air
22
35-SP-106
Scrubber
Water
CAPACITY
40 m2
Air, NH3
SIZE (mm)
(ID X L)
Tube: 31.8”OD
MATERIAL
MAIN
ACCESSORY
Tube: C.S.
Shell: C.S.
Tube: 2”OD * 16’L
Tube: C.S.
Shell: 22”OD
Shell: C.S.
Tube: C.S.
Shell: C.S.
Tube: C.S.
Shell: C.S.
0.9 m2
SS41
SS41
SUS304L
SUS304L
Process Flow Diagram
Contact Information
MICHAEL JOACHIM
VP GLOBAL PLANT SALES
Tele: 609-838-5930 (direct)
Mobile: 609-516-9107
[email protected]