Transcript 2인치 Thermal 기획

LD620D Training in ML
April, 2013
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Training Schedule
A. Introduction on OKI ODM printers
- Sales Point of OKI Printers
B. Understanding on basic installation and operation with hardware specification
- Basic printer items and optional items: Peeler
- Media Installation and Calibration scheme
- Error Detection and LED status
- Button Operation: Stand-alone configuration, Pause, Cancel, Cover-close mode
- HEXA-dump mode - Factory Reset
- Hardware Specifications on main parts (TPH, Main-Board, Mechanism and Others)
C. Understanding on Emulations (SLCS,BPL-Z (ZPLII),BPL-E(EPL2))
- ZPLII// EPL2// SLCS, -SLCS Command Test by Unified Utility
D. Understanding and Exercising on software
- Windows Driver // Unified Label Utility // Label Artist // Net Configuration Tool // Firmware Downlaod
//Font Downloader // Emergency Firmware Download //Mac & Linux Driver
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Training Schedule
E. Understanding and Utilizing on Documents
- Sales Manual
- Service and Command and other Software Manual (Driver Manual, Utility Manual)
F. Understanding Most Common Service Parts and PPL(Part Price List)
- Main Service Parts and the way of parts order
G. Disassembly/Assembly up to the symptom of problem
- Main Faulty Parts
H. FAQ// Trouble Shooting(Software, Hardware, Mechanism)//Reliability Test Report
I. Closing Meeting(Q&A) and Comprehension Test
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The Highlight of BIXOLON Label Printers
LD620D
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Set Serial Number Classification
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Interface Cards Classification
- All in one Interfaces
Serial/Parallel/USB(LD620D)
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Printer Installation and Operation
- Media(Paper) Installation
(Notch Paper, Various Gab and Black Mark Paper is available)
- Self Test/ Stand Alone Configuration Mode
- Operation (Printer LED Status, Stand Alone Configuration Mode)
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- Paper Roll Installation
Serial/Parallel/USB(LD620D)
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LD-620D Fan-Fold
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- Optional Installation
1. Peel Off (Factory and User Option)
- Remove Cover Standard and install Peel Off with Bracket path
- Make the Peel Off Sensor ‘On’
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- Operation & Control Panel_LD620D
Using the Operation Panel
1) Green LED on
- The printer waits for the data from Host (PC) in normal mode.
2) Orange LED on
- It means paper gap sensing error. It becomes on when the printer fails to detect the
paper or paper jam occurred. When fails to detect the paper correctly use Auto-Calibration function.
3) Red LED on
- The printer has stopped by pressing FEED button. It restarts printing when pressed again.
4) Green LED blinking
- TPH (Thermal Printing Head) overheated or ;
- The printers is waiting for the button input to run Auto-Calibration function.
5) Orange LED blinking
- No paper. Make sure the paper is loaded correctly.
6) Red LED blinking
- The printer cover is open.
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- Operation & Control Panel_LD620D
1. Control Panel and button Operation
Button Operation
Feed Button can be used for various purposes as follows.
1) Feed Label
In Print Standby mode, pressed for shorter than 3 seconds, the printer feed one label.
2) Stand-alone Configuration Mode
In Print Standby mode, pressed for longer than 3 seconds, the printer enters into
Stand-alone Configuration Mode. Please refer to next page.
3) Pause and Resume printing
If pressed while printing labels, Printing toggled between Pause and Resume.
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- Operation & Stand Alone Configuration Mode_LD620D
2. Stand-alone Configuration Mode
Various modes can be executed by using button and LED status.
Please take following steps to start Stand-alone Configuration Mode and execute each function.
1) Make sure that a printer is in Print Standby Mode.
2) Depress the Feed button for about 3 seconds, then the LED changes to orange color.
3) Release the Feed button, then the printer starts the Standalone Configuration Mode and
6 numbers of LED status changes sequentially.
4) When the Feed button is depressed at specific LED status, the corresponding operation will be executed.
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- Self Test
1. Self Test
Meaning of Self Test: Self Test is needed to check printer condition if it has any problems.
- Firmware Version, Printer Configuration, Information, Printing quality checking pattern, and
peripheral configuration information, etc.
- Users cannot perform this procedure if using the printer’s label peel-off option.
If the printer does not function properly, contact an authorized dealer.
2. Way of Self Test
1) Make sure that the paper roll has been installed properly.
2) Turn on the power while holding down the FEED button. The self-test begins.
3) It takes 7~8 seconds to perform self-test.
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- Media Length Measurement and Auto Calibration_LD620D
1. Media Length Measurement
The printer needs to have the exact length of currently installed paper to make a proper print image.
For this, the printer automatically starts Media Length Measurement Mode in the following conditions.
1) When the printer has no measure length, for example first feeding after installation.
2) When the detected label length differs from the measured value.
In this mode, the printer feeds 2 or 3 labels to measure the exact length of label and saves the measured
value on printer’s non-volatile memory.
2. Media Sensor Auto-Calibration
Media sensor auto-calibration is used when the printer does not detect a gap or black mark on the label
paper correctly.
Generally a printer is set to detect most types of gap or black mark but sometimes it fails to detect and keep
feeding the paper without a stop when special paper used. In such case, use media sensor auto-calibration
function for a proper detection.
1) Make sure that paper roll has been installed properly.
2) Use Stand-alone Configuration Mode, Sequence Number 2 or 3(refer to stand-alone configuration mode table)
- Sequence Number 2: Gap Media Auto-Calibration
- Sequence Number 3: Black Mark Media Auto-Calibration.
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- Manual Calibration_LD620D
1. Manual Calibration Mode
- Manual Calibration of media detection can be used when the printer can not detect a media gab. (Or black mark)
even after auto-calibration has been executed.
- User can calibrate sensor parameter in detail by using the utility program provided by the manufacturer.
- The utility can be obtained from enclosed CD or downloaded from BIXOLON Website.
* Procedure for Manual calibration
1) Select sensing type and input the label length
by mm, and click on ‘Check Sensing Value’.
Printer will start to calibrate.
2) Scanned value will appear on the utility.
3) Optimal sensing values will appear in black
bold letters on the left of utility and select one of
the values and click on “Save Calibration”.
4) If chosen value doesn’t work properly, please
try the other values among the black bold letters.
5) To go back to the initial value, please click on
“ Cancel Calibration”.
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- Data Dump Mode / Factory Reset_LD620D
1. Data Dump Mode
This function can be used to diagnose the communication issues when the printer does not work correctly.
In this mode, the received data are not analyzed and printed, instead they are dumped in
hex format without processing.
Turn the printer off and on to recover to the Print Standby Mode.
Use Stand-alone Configuration Mode, Sequence Number 5(refer to stand-alone configuration mode table)
to start Data Dump Mode.
2. Factory Reset
This function is used to reset the printer settings to factory default setting.
How to reset the printer
1) Depress the feed button for two seconds during print standby mode.
2) LED will change to orange color and release the feed button.
The printer will be set to stand-alone configuration mode.
3) Depress the feed button at the LED Sequence Number 2 or 3(Orange LED or Red LED 3times blink) to reset
the printer to factory default settings, and media calibration function will be executed.
- Orange LED 3times blink: Factory Reset and Gap calibration
- RED LED 3times blink: Factory Reset and Black-mark calibration
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Feature Locations_LD620D
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General Specifications
- Hardware Specification
- Function Specification
- Printer Specification
- Paper Specification
- Ribbon Specification
- TPH(Thermal Printer Head) Specification
- Other Specification
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Hardware Specification
- Processor:
1) LD620D: ATMEL AT91SAM9G45 (32 bit)
- Memory SDRAM:
1) LD620D: 64MB DDR2 SDRAM (W9751G6KB-25)
2) LD620D: Flash ROM : 128MB Nand Flash (F59L1G81A-25T)
- Printing Method Thermal Transfer / Direct Thermal Printing
1) LD620D: Direct Thermal Printing
- Printing Speed:
1) LD620D: Max 127mm/sec (Max 5 ips)
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Hardware Specification
- Interface
a. Serial Interface (RS-232C)
※ Flow Control
1) Xon/Xoff (S/W Control)
2) RTS/CTS (H/W Control)
※ Baud Rate : 9,600 / 19,200 / 38,400 / 57,600 /115,200 bps
※ Connector Type : DB9P(Female)
b. Parallel Interface
※ Mode
1) SPP Mode 2) ECP Mode 3) EPP Mode 4) ECP + EPP Mode 5) Flexible Mode
※ Connector Type : 36 Pin Centronics
c. USB Interface, USB Host (WLAN)
※ Version : V2.0 ※ Transfer Type : BULK ※ Speed : 480M bps, High-Speed
※ Power : Self-powered ※ Connector Type : USB B type (USB Dongle Type: USB A type)
D. Ethernet Interface
※ Network : 10 / 100 Base-T, Auto Detection
※ Protocol : TCP, UDP, IP, ICMP, ARP
※ Flow Control : Hardware (RTS / CTS)
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Hardware Specification
- Power Consumption
※ Operation : Max. 232.2 W (100% duty )
※ Operation : Max. 63.1 W (12.5% duty )
※ Operation : Typ. 50.0 W (ISO/IEC10561 pattern )
※ Idle(Ready mode): Type. 1.129 W
- AC/DC Adapter
※ Input : AC100~240V 50/60Hz 1.5A, ※ Output : DC24V, 2.5A, ※ Peak Load : 13A
- Environment Condition
※ Operating Temperature : 0 ℃ ~ 40 ℃ (LD620D)
※ Storage Temperature : -20 ℃ ~ 60 ℃
※ Operating Humidity : 10% ~ 80% RH
※ Storage Humidity : 10% ~ 90% RH
- Weight & Dimensions
※ Weight: Approx. 1.57kg (Without Packing)
※ Dimensions(mm): 184(W)x221(D)x171(H) _LD620D
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Function Specification
- Text Printing:
Multiply, Bold, Reverse and Rotation functions
- 1D Barcode Printing:
Codabar, Code 11, Code 128, Code 39, Code 93, EAN-13, EAN-8, Industrial 2-of-5, Interleaved 2-of-5
Logmars, MSI, Plessey, Postnet, GS1 DataBar (RSS-14), Standard 2-of-5, UPC/EAN extensions,
UPC-A, UPC-E, IMB
- 2D Barcode Printing:
Codablock, Code 49, Data Matrix, MaxiCode, QR Code, PDF417, MicroPDF417, Aztec, TLC39
- Block Printing:
Line, Box, Slope and Circle printing, Overwrite, Exclusive OR, Delete mode supported
- Graphic:
PCX. BMP Save, Load & Printing, Delete function supported
- Font download:
Bitmap Font Download , True Type Font Download
- Additional Function:
Template, Variable, Counter, Double buffering, Multi Printing, Label size setting Possible.
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Printer Specification
- Model: LD620D
- Printing Method: Thermal Direct Printing
- Resolution: 203dpi (8dots/mm)
- Printing Width: Max. 104mm_LD620D
- Paper Type: Roll, Fan-Fold
- Paper Form: Gap, Notch, BM paper, Continuous
- Paper Width: 42mm~106mm(LD620D)
- Paper Roll Size: Max Φ130mm (5.1 inch)
- Core ID: Φ25.4 ~ Φ38.1mm (1~1.5 inch)
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Printer Specification
- Warranty and Environment Specification
※ Life: Head: 6 months or 30km
※ Printer Unit: 15 months
- TPH Specification_ LD620D
※ Head Element Structure: 2 Heaters / Dot
※ Number of Heat Element: 832Dots
※ Heat Element Pitch: 0.125 mm/dot, 8dots/mm (203 dpi)
※ Print Width: 104mm ±0.2mm
※ Average Resistance: Resistance R25 : 30kΩ±5% (at 25 C)
※ Thermistor: Operating Temperature : -20 C ~ 80 C
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B Value : 3950k ±2%
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Other Component Specifications
<LD620D>
- Paper Feed Motor
※ Model: SP-42RD-100L, Type: BL-Polar, Voltage: 24V(dc), Resistance: 6.3Ω
- Cover Open Sensor
※ Detector S/W: KFC-V-101(I), Rating: DC16V, Contact Resistance: 50mΩ(MAX), Opening Force: 61gf(MAX)
- Gab Sensor
※ Up: InfraRed Emitting Diode(GaAs), model: EL-23G ※ Down: Reflection Type Photo Sensor, model: SG-112
※ Peel Off Sensor: Reflection Type Photo Sensor, model: SG-112
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Wiring Diagram
LD-620D Wiring Diagram
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Driver & Utility
- Windows Driver (Nice Driver)
- Mac/ Linux Driver
- Firmware Download and Emergency Download
- True Font Downloader
- Unified Utility
- Net Configuration Tool (Network Interface)
- Label Design Program (Label Artist)
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- Firmware Download
The way of firmware download
1. Run the OKI_Firmware Downloader_V1.0.x.exe
2. Select proper communication port (USB is recommended)
3. Download firmware by Firmware Downloader and
font by Factor-Font Downloader
※ When you download firmware and font, please wait until printer will print out
‘download complete’ message automatically.
※ In case of firmware download failure with abnormal printer condition, you have to download
emergency firmware
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- Label Design Program
1. Bartender Software by BIXOLON Seagull Driver (www.seagullscientific.com)
-> Do not install the Nice Driver and Seagull Driver at the same time not to
make driver crash issue.
2. Label Artist V2.3.2
- ftp://220.120.107.5
- ID/PW: okioki/ okioki
2-1. Special Function on Label Artist
1) Multi Copy
2) Data Base Function
3) Optimized in SLCS command
3. Compatibility of other Label Design Program
- Nice Label, Label View, Zebra Designer_Pro
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- Command (SLCS,BPL-Z (ZPLII),BPL-E(EPL2))
1. SLCS Command Test by Unified Utility Software
2. Compatibility Test with ZPLII emulation by Several Test Pattern
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Main Service Parts and Repairing Service
- Main Service Parts
1) TPH (Thermal Printer Head)
Most common Service Parts List
2) Main board
3) Roller, Peel Off, Auto Cutter
4) Paper Cover, Paper Holder
5) Sensor (Gab Sensor, BM Sensor)
- Disassembly/Assembly up to the failure symptom
1) Refer to repairing video provided
- (Trouble Check Sheet)/ Warranty Policy
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Trouble Shooting
Repairing Guide for Service Engineer (Refer to the Service Manual)
- Self test is not normal
- Data from host is not printed normal
- Power Problem
- System Problem
- Panel PBA and Media Sensor Problem
- TPH and Step motor problem
- Interface (Serial, Parallel, USB and Ethernet) Problem
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Q&A and Closing Meeting
- Trouble Check Sheet
- Reliability Test Report (If needed)
- Comprehension Test, Q&A & Closing Meeting
EX: Strength and Weakness, compared to competitors
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