Transcript Kemrock Industries and Exports Ltd.

Kemrock Industries and Exports Ltd.
The World’s most integrated
composites manufacturer
Kemrock, a leader in the field of Composites in India, is fast growing to become one of
the largest manufacturer of composite materials and end user products.
Global Composite Village™
Kemrock Campus
Established in 1981, Kemrock is a single point destination in concept design, prototype
development, product testing, manufacturing, quality management, logistics support,
installation and after sales service in composites, providing :
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Raw material and Engineered End Use Products
Standard and customized solutions with high level of product performance
Largest portfolio of composite products with high quality, engineered solutions
Compliance to customer specification and conformance to international standards
Integrated Management Systems ensuring customer satisfaction
Fiber Reinforced Polymer Composites are ideal replacements of traditional materials
where corrosion resistance, weight, electrical performance or ongoing maintenance
may be a problem.
Company Profile
Continuous Improvement Program and Integrated Management System ensure:
• Customer satisfaction,
• Environment protection
• Organizational safety norms.
Company is listed on:
• Bombay Stock Exchange (www.bseindia.com : Scrip Code 526015 & Scrip ID KEMIE)
• National Stock Exchange of India (www.nse-india.com : ISIN Code INE99B01012),
A major manufacturer of composites products having Vertical Integration of raw
material production ensures its competitive strength.
Kemrock has established a position of prominence both domestically and
internationally.
Company Profile
Quality and Approvals
Kemrock has established its reputation as a major supplier to key
industries by manufacturing first quality material, consistently. In
order to do that, a full and wide ranging Quality Assurance Team
oversees the manufacture of products at Kemrock, ensuring complete
traceability.
Quality Management
Certifications and Approvals
Integrated management system encompassing:
ISO 9001:2008
ISO 14001: 2004
OSHAS 18001:2007
Quality Assurance Team to oversees the manufacture of products,
ensuring complete traceability and utmost quality
India’s First and only IRIS Certified Company
IRIS – International Railway Industry Standard
Quality Management
Kemrock Corporate Offices
Design and Development
State of the art design studio for design and development to serve the customer needs,
with:
• Most advance software packages for industrial design
• Talented and experienced team of design engineers
• Optimization of the design of products and structures, using 3D modeling and finite
element analysis
• Complete range of manufacturing processes and raw material production to ensure
correct product specification
• Accurate translation of optimized designs into reality
Design and Development
Concept Design
In-house state of the art
Industrial design capability.
Prototyping.
Toilet cabin analysis
FEA (Finite Element Analysis)
Structural Design Analysis
Static and Dynamic analysis
Detail Design
3D Modeling (Detailed Designing)
Drafting
Prototype & Full Scale Model Testing
Material Characterization
Design activities are done by
Experienced Design &
Analysis Engineers
with exposure in Various
standards globally.
Design Capabilities
-Industrial design,
-Structural design,
-Mechanical design,
-Design Analysis
-Product development
State of the art computer software at Kemrock’s Design Studio ...
CAD
• Catia V5
• Inventer
• Mechanica
• AutoCAD
CAE
• Hyperworks and its derivatrives HyperMesh, HyperForm,
• HyperView, HyperGraph, MotionView, MotionSolve and
• HyperSTudy
Optimisation
• Optistruct
• Radioos
Design Softwares
Optimised designs are
transferred
to
CNC
machines
for
the
production of tooling up
to 60 metres in length
ensures
the
most
accurate reproduction of
parts.
Tooling Division
NEW DEVELOPMENT
Design : Telecom Tower
Stair Tower Analysis
Design : Optimization of Stair Tower
Testing
Kemrock boasts a fully equipped test centre, to support the needs of
our customers and partners. Full mechanical testing and product
performance testing capabilities are supplemented with the most
sophisticated material analysis equipment.
The testing conducted by Kemrock aids the development of new
products as well as verifying the quality of existing products.
Research & Development
Testing
State of the Art Testing Laboratory with more
than 22 varieties of testing machines and
equipment
Capabilities
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Chemical analysis
Physical Testing
Mechanical Testing
Weathering
Corrosion Resistance
Fire Testing
Research & Development
Research & Development
Pultrusion
Resin Transfer
Moulding
Filament Winding
Contact Moulding
Centrifugal Casting
• System Integration and assembly
• Tool Making
• Sheet mould compound process
Manufacturing Processes
Vacuum
Assisted Resin
Infusion
Method
Resins
Kemrock’s Vertical integration in major raw materials for captive consumption and for
affiliated companies gives it a distinct advantage.
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Unsaturated polyesters Resins
Vinyl esters Resins
Epoxy Resin
Phenolic Resins
Georgia-Pacific Kemrock International Private Ltd. markets resin principally in the
Middle East and Asian markets as a joint venture.
Vertical Integration: Resins
Resins Division
Technical Fabrics
Resin manufacturing is complemented with the production of technical fabrics.
Glass, carbon and carbon/glass fabrics have various combinations:
Woven Fabrics
• Warp(0) Woven Unidirectional
• Woven Roving
Knitted Fabrics
• Weft (90)Knit Unidirectional
• BiPly (woven + mat)
• Biaxial (0,90)
• Double Bias (+45,-45)
• Warp Triaxial (0,+45,-45)
• Weft Triaxial (90,+45,-45)
• Quadaxial (0,90,+45,-45)
Vertical Integration: Technical Fabrics
Technical Fabric Division
Composites Manufacture
Kemrock’s organisation extends internationally, with a manufacturing
capability in Milano, Italy and offices in UAE and UK in addition to the main
production facility in Vadodara, Gujarat.
The Top Glass (www.topglass.it) facility in Italy is home to one of the world’s
leading pultrusion producers. Regarded as a technical leader in composites,
Top Glass provides the highest level of project management and product
development support.
Pultrusion Division
Kemrock’s plant in Vadodara is the biggest Pultrusion operation in the world.
This plant is an alliance with our strategic partners Top Glass (Italy), which
provides us with the cutting edge technology both in Pultrusion and
Pullwinding.
The combined capacity, coupled with our in-house raw material
manufacturing capability enables us to provide commercially competitive and
technically superior pultrusion solutions.
Pultrusion Division
Pultruded Structures
Gratings Division
Kemrock is one of the world’s largest manufacturers of moulded &
pultruded gratings, which is produced under a strategic alliance with
our partner M/s. Fibergrate Composite Structures, USA
(www.fibergrate.com),
part
of
RPM
International
Inc,
(www.rpminc.com).
The range is completed with a full line of moulded & pultruded
gratings, enabling the most stringent of load bearing capabilities,
under the severest conditions to be met.
Gratings Division
Gratings
Handrails, Walkways, Ladder and Stairways
A standard as well as customized range of horizontal and inclined handrails
with two, three or four rails are manufactured. The range includes
walkways and stairways that combine Kemrock’s gratings, as well as
specialty handrail including those with round tube and picketed railing,
standard and retractable walk-through safety cages and ladder systems.
Handrails & Ladder Systems
GRP Cable Management Systems
GRP Cable Management System provides a high degree of flexibility, both
in terms of locating the components and accessing the cabling contained
within them. Over and above being tough, they are light weight and are
easy to install. The cable trays provide high dimensional stability and
structural integrity. Being non conductive, they are safe and deliver
unmatched performance.
Meeting NEMA and other well established international standards, a wide
choice of sizes in standard and customized solutions is available.
Cable Management System
Cable Trays
Access Towers
Kemrock’s FRP Access Towers are not only tough and durable, but light
weight too. They are modular and highly portable, hence providing access to
the most inaccessible areas. These systems can be customized to client’s
requirements; they are suitable for both indoor and outdoor use.
Approved to EN 1004, Kemrock’s Access Towers are particularly suited where
the danger of electrical contact or corrosive attack may be an issue.
Access System
Access System
Compression Moulding Division
Kemrock manufactures its own moulding compounds for captive use. A full range of
SMC (sheet moulding compounds) and BMC (bulk moulding compounds) is
available for a wide range of applications in the automotive, electrical, corrosion,
consumer, mass transportation and other key areas.
Compression Moulding Division
Piping Division
Kemrock manufactures GRP and GRE pipes using the filament winding
process. Manufacturing in a dedicated, state of the art production
facility, pipes from 100 to 3000 mm diameter are supplied for major
water distribution and sewerage projects, fire water systems, cooling
tower headers and risers and chemical processing applications.
GRP Piping System
GRP Piping System
GRP Pipe Division
GRP Poles Division
Based on technology developed at our Italian facility, Kemrock manufactures
composite poles. Using centrifugal casting to produce poles up to 13 metres in
height, they are used in lighting applications, as flag poles and as supports for
notice boards.
They are lightweight, easily transportable, able to carried by hand, do not
require earthing and are CE certified.
GRP Poles Division
GRP Poles – Centrifugal Casting Method
GRP Poles
Rail Coach Interiors & Exteriors
The innovative use of the contact moulding and resin transfer
moulding processes has enabled Kemrock to design, manufacture
and supply the ever demanding rail and mass transit markets.
By combining safety, fire performance, engineering needs and
aesthetics Kemrock’s Transportation Division is the first IRIS
(International Rail Industry Standard) Certified manufacturer in India,
ensuring consistent supply of the highest quality products.
Transportation Division
Rail Coach Interiors
Rail Coach Interiors
Rail Coach Exteriors
Wind Energy Division
Over 28 years product development and composites manufacturing
expertise has been brought together to establish a state of the art
Windmill Blade manufacturing unit.
The Windmill Blade manufacturing team comprises highly
skilled
professionals
with
extensive
knowledge
in
aerodynamics, composite material and production technology
to ensure the production of windmill blades to suit the highest
possible demands.
Wind Energy Division
Wind Mill Blades
Wind Mill Blades
Nose Cones & Nacelle Covers
Carbon Fibre Division
Kemrock’s carbon fibre production will begin in early 2010 using technology
licensed from the National Aeronautical Laboratory in Bangalore, India.
Vacuum infusion of advanced composites for aerospace and wind energy
applications is already supported by the highest level of quality management
and product testing. Self-sufficiency in the manufacture of the fibre itself adds
further to Kemrock’s competitive edge.
Carbon Fiber Division
Kemrock Industries and Exports Ltd.
The World’s most integrated composites manufacturer.
Thank you