Transcript Controlling Quality

We are currently processing fresh food
using Electron beam X-RAYS
TECHNOLOGY
SAFE FOOD , WE CARE
Products treated with ionizing
radiation in the our facility
a. shelf-life extension
b. pest disinfestation
c. microbial decontamination
Son Son Facility Overview
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Area: 10 ha
Frozen product load and unload areas are to be 18 degrees C
Fruits and vegetables load and unload areas are to
be 5 degrees C
Cool store inventory
Packing house
Facility is to meet the radiation and ozone standards
of the United States.
SonSon Quality System
Eight SOP Categories
• Quality System
• Processing
• Safety
• Dosimetry and Lab Practices
• Good Manufacturing Practices (GMP’s)
• Hazard Analysis & Critical Control Point (HACCP)
• Sanitation
• Training
Electron Beam – Xray Technology
The primary goal is to deliver a minimum required dose to all parts of
the product. There are three essential pieces of technology:
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A high-energy electron
beam is generated by the
accelerator system
The beam is uniformly
swept across the product
using a magnetic beam
scanner
Product is passed through
the scanned electron
beam in a highly
controlled manner using a
material handling
system
Product and Processing
Advantages
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Effective, penetrating depth = 60 cm
NO Toxic Substances
NO Chemical Residue
NO Radioactive Isotopes
Treatment in final package
Environmentally and Operationally Safe (On/Off)
Approved as a Phytosanitary treatment by US APHIS
Fundamentals of
Electronic Pasteurization
Electrons disrupt the DNA
chain either destroying or
preventing reproduction of the
organism.
Irradiation processing has major potential benefits for food
safety and plant quarantine:
a. shelf-life extension
b. pest disinfestation
c. microbial decontamination
FILM – LINAC – linac operation
Scan
Magnet
• To provide uniform irradiation dose, the small-diameter
beam must be scanned over the product using magnetic
deflection.
VIET NAM-Land of tropical fruits
Requirements - Exporter
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APHIS
FDA : Chemical residual
Markets and distribution.
Processing
Objectives
mealy_bug
Ceroplastes rubens
Fruit fies - eggs
Durian Fruit Borer
Green Scale
Quarantine treatment
• Objective of Irradiation
– Prevent establishment of pests
– Mortality is NOT necessary
– Preventing reproduction IS necessary
Approved doses, Final Rule
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Exports to the U.S.: Why use
irradiation?
• The USDA published a Proposed Rule in
June 2005, which will allow the use of
irradiation as a quarantine treatment.
• 7 CFR Parts 305 and 319
• Objective of Irradiation
– Prevent establishment of pests
– Mortality is NOT necessary
– Preventing reproduction IS necessary
Preclearance – Why?
• Expedite Trade
– Minimal inspection or monitoring on arrival
– Facilitates open trade of high risk commodities
– Avoids rejection or delays upon arrival affecting freshness
– Quicker access to market
– Rejections less costly
– Offshore monitoring facilities
– Higher level of inspection
– Ensure high quality fruit
IRRADIATION OPERATIONAL WORK PLAN
Between
VIETNAM AND UNITED STATES OF
AMERICA
June 2008
Preclearance Program
Cooperatively work together
APHIS
NPPO
Cooperator
Overview
Safeguards and
Trace back
Systems
in place to
facilitate trade
while minimizing
risk
Growers
Packing
Houses
Treatment
Facility
Enclosed conveyance
Insect proof
boxes
PUC
PHC
Lot
Date
Boxes must meet preapproved configuration
(Dose mapping)
Rejected as per
EPW Addendum
Lot Number
PUC
PHC
Date of Packing
TFC and Location
TIN and Date of
Treatment
Receiving Fruit
• Only accept fruit from approved
growers/packinghouses
• Must arrive in enclosed conveyance and
not transported with non-Program fruit
• Fruit received in pest-proof boxes, same
boxes that fruit will be irradiated in
• Treated and untreated fruit must be
segregated
Pest Proof boxes be marked with:
• International
RADURA
symbol
• The words “Treated by Irradiation” or
“Treated with Radiation”
• Packinghouse code (PHC)
• Production Unit Code (PUC)
• Packing Date
Pre-Treatment Inspection
• Conducted by NPPO and APHIS at Treatment
Facility
• Addendum specifies
– Target pests:
– Non-Target pests:
• Boxes sampled per Lot:
• Suspect fruit cut for further examination
• Finding Target or Non-Target pests may be
cause for rejection of the lot
Important Definitions:
• Target Quarantine Pest: A pest of quarantine
significance that will be neutralized by the approved
dose
• Non-Target Quarantine Pest: A pest of
quarantine significance that is not known to be
neutralized by the irradiation. These can include:
– Adults and pupae of Lepidoptera
– Mites
– Diseases
– Mollusks
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ACTIONS ON INTERCEPTIONS OF LIVE PESTS FOUND DURING THE
PRECLEARANCE INSPECTION PRIOR TO TREATMENT
(From Addendum to OWP)
Target/Non-Target
Pest Type
Number Found
Action
Target Pest
Tephritidae (fruit fly)
1 or More
Reject Shipment
1
Certify Shipment
2 or More
Reject Shipment
1 or More
Certify Shipment and
notify APHIS IS
Area Director
Internal Lepidoptera
Other Internal Pests
(not Tephritidae or Lepidoptera)
1 or More
Certify Shipment.
If more then 1 notify
APHIS IS Area
Director
1 or More
Reject Shipment
Target External Pest
Non-Target
Quarantine Pest
Non-Target Quarantine Pest (ex.
Adults and Pupae of
Lepidoptera; pathogen,
snail; or mite )
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Treating Fruit
• Fruit Treated as per SOPs
• Treatment Records kept for 1 year:
– Name of Product and quantity
– Treatment ID Number (TIN)
– Production Unit Code (PUC)
– Packinghouse Code (PHC)
– Lot Numbers
– Evidence of compliance with prescribed treatment
(Dosimetry Data - MAX and MIN)
– Date of Treatment
– Certificate of Treatment
Post Treatment:
• Treated articles safeguarded in holding rooms
and to prevent unauthorized entry and to
prevent re-infestation
• Pallets inspected for wood boring insects and
conform to ISPM 15 standards
• Each pallet load shrink wrapped or tied (except
in the case of LD3 air cargo containers)
• Treated and non-treated articles separated by a
physical barrier to prevent commingling
LOADING & SHIPPING
• Container inspected for pests and debris
• If pest found then treated
• Containers must pest secure connection to facility during
loading
• Seals placed on containers
• PPQ form 203 and Phytosanitary Certificate must
accompany shipment
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Boxes must leave each marked with:
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Lot Number
PUC
PHC
Date of Packing
TFC and Location
TIN and Date of Treatment
• And remember…..
Accompanying Documentation
• PPQ Form 203, Foreign Site Certificate of
Inspection and/or Treatment must include:
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Container Number
Seal Number(s)
Phytosanitary Certificate, if known.
Treatment Facility Code (TFC) and Location
We are co-operator
Treatment facility code USDA
Packing house code
Notes
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Residual FDA, quanlity
Clean APHIS, quanlity
Box
APHIS, quanlity
Temperature quanlity
Transpotation to … humidify
Information
Forwarder
WELCOME TO SON SON CORP
Thank
you
Contact : 0903937516 - Anh Chương
0989517030 - Anh Hải