Transcript REX Power Supplies

INTEGRATION DES ALIMENTATIONS REX-ISOLDE
OBJECTIFS AB/PO
• Processus identique à celui d’ISOLDE et OFF-LINE
• Définir des noms d’opération officiels. (appellation commune
OP, CO, PO, utilisateurs)
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Rationaliser les équipements.
Prendre en compte la sécurité industrielle.
Adapter les interfaces de contrôles. (conforme à la division AB)
Réaliser les documentations nécessaires.
Elargir les connaissances à l’intérieur du groupe PO, pour
faciliter l’exploitation.
• Améliorer les possibilités condamnation- décondamnation.
• Prendre en charge l’exploitation par l’équipe de piquet PO
(futur)
23/06/2004
N.David
- AB/PO/PH
J-P ROYER
AB/PO
AB-PO REX Power Supplies
Integration
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23/06/2004
Goals
Over views
Short term solutions
Long term solutions
Works in realizations
Conclusions
N.David - AB/PO/PH
Goals
Converter’s reliability
Homogenize equipments
Reduce repair time
Simplify interventions
Protect systems
Protect peoples
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N.David - AB/PO/PH
Over view - Converters
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Complexity machine with few different elements.
146 converters for 34 different types.
2 family of converters (alimentation # amplifier).
Diversity of converters : 200V to 65kV and 2A to 350A.
Very little compatibility with ISOLDE or AB-PO.
Electrical distribution problems (lock, separate an equipment).
Location of some racks of converters (TRAP-EBIS).
2 programmed references/acquisitions systems for EBIS, 1 for
TRAP (ask an homogenization of control system).
• Space for automates, exotic automates crates (control).
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Over View – Converters Spares
34 different types of converters
12 types with operational spares
35% of REX have spares : very bad
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N.David - AB/PO/PH
Over View – Critically elements
TRAP Section :
- 8 Amplifiers REXTRAP +/-200V : no spare
EBIS Section :
- 1 Pulsed alimentation FUG 22kV => 60kV : no spare and broken once.
- 2 Amplifiers TREK 601-4B +/-500 : no spare and broken once.
SEPARATOR Section :
- 1 Alimentation DC Bouhnik AF99032 (20V/60A).
- 7 Alimentations Brandenburg 590 (+ et – 7.5kV).
LINAC Section :
- 19 Alimentations Danfysik 858 (160A, 180A, 200A et 220A => 4 # groups).
- 4 Alimentations Danfysik 896 (±35V/±10A): 2 are broken (replaced by 1
Heidelberg).
- 3 Alimentations Heidelberg (±20V/±2A) with same functions as Danfysik 896
- 1 Alimentation Bruker MN65/352 (65V=>350A)
Control Section :
- Automate crate are not same for all or are not in crate, few manufacturers…
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N.David - AB/PO/PH
Short term solutions
• A stock of spares/components must be created for critical elements :
- Fug 22kV - 60kV EBIS : must obtain 1 spare for control crate or 1 additional converter
(~23KCHF for control crate, 120KCHF for converter).
Already, we have critical components for control crate.
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Danfysik 858 : we must get sufficient spares of components/cards (~ 4KCHF)
- Bouhnik AF99032 : a spare must be done with a Danfysik 896 model (~8KCH) or by an other
way.
- 2 TREK 601-4B : must be replaced by TREK 601-2C (~ 4x6.5KCHF)
or by a modular system or a hybrid enclosed system (~8x2KCHF)
- LMU REXTRAP : must create 1 spare module
or be replaced by same modular system as TREK601-4B (~8x2KCHF)
- Brandenburg + et – 7.5kV : 3 spares elements must be ordered (~4800 CHF)
or be replaced by Heinzinger LNCE6000-1 model (~13x1KCHF)
…
• Tests benches must be created for tests and future repairs.
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N.David - AB/PO/PH
Long term solutions
• Converters types must be rationalized to AB-PO :
- 4 crates with cards 24DC3500 : must be transformed in same type as ISOLDE (~4x3000CHF).
- 12 Fug HCE-7 : type to be replaced by Fug HCN-7 type (~12x2300 CHF).
- Spares for Fug HCE-35 must be ordered (~3x2500 CHF).
- Danfysik 896/Heidelberg converter : we must choose 1 converter type and buy this
type to replace the other type (?CHF).
- 2 TREK 601-2C : be replaced by modular or hybrid system, same as TREK601-4B
(~4x2KCHF).
…
• Electrical must be reorganized, ISOLDE distribution crates must be added
for all racks (? 30KCHF).
• Some converters must be delocalized, RA0 and Ion source converters,
regroup free mounted converters of TRAP 3 crates & 2 converters (?CHF).
• Some automates must be integrated in crates and a rationalization between
crate must be done, with AB/CO group (?CHF).
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N.David - AB/PO/PH
Works in realizations
• Find and create denominations for new or unnamed REX elements, and
doing modifications in order to label each converters.
• Create stock of spares components/cards for critical converters.
• Quote request/estimation for spare components or spare converters.
• Find all documents in relation with REX converters.
• Make test bench for modular converters : LNCE6000-1, DC24-35000, 700V,
Brandenburg 590…
• Investigate for replacement of TREKs low voltage and REXTRAP modules
(searching for a common element).
• Search for other possible solutions in future rationalization.
…
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N.David - AB/PO/PH
Conclusions
• For exploitation :
- Converters types must be reduced.
- Standardization/rationalization of types.
- Components/elements spares for all types.
- Modifications must be scheduled.
• Indispensable budget :
- Converters are very expensive things.
- Today, estimation is over 300 KCHF without control.
- Costs for the modifications must be scheduled.
• Necessary to modify, improve, standardize, reorganize or readapt controls interfaces
according with AB/CO group.
• All treatments must be invisible for the beam (increase performance and decrease
complexity).
Contribution to ameliorate the reliability of the REX machine
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N.David - AB/PO/PH
Examples – Partial Views of Converters
Specifications
Rex Power Supplies specifications
Fabriquant
Type
U(V)
I(A)
Bipolaire
Channel(s)
BandWidth
Bouhnik
AF99032
20
60
non
1
DC
Brandenburg
590-2
+ et - 7500
750µ
1 canal par
polarité
2
DC
Bruker
MN65/352
65
350
1
DC
Danfysik
MPS 858
12->24
160->220
1
DC
ref/monit
Remarque
0-10V
Cassette avec 2 modules 590
demande
en %
4 type de courant/tension
Elément à converser?
non
Précision Régulation I/U
+/-10ppm
U+I DC
0.06%
U+I DC
-
ref/monit
0-10V
I DC
-
+/-10ppm
I DC
demande
en %
Total on REX
SPARE
Doc
Compatibilité PO
Elément à converser?
1
0
oui
non
non
7
0
oui, module non
demontable
non
?/
Demander si 7.5kV necessaire
1
0
oui, avec schémas
non
?
1
oui, schémas pour
tous les modèles
non
oui
19
Fabriquant
Modèle
Danfysik MPS 896 System7000
Danfysik
MPS 858
?
Same
Danfysik
LNCE 6000 1 - POS
LNCE 6000 1 - NEG
MPS 896 System7000
oui
Same
-
?/
Demander si 7.5kV necessaire
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non
di-du/dt
Heinzinger
Spare/Remplacement possible
Commande
Remarque
2
35V/40A
20V/60A avec
1
input/output
analogique
suppresion type
oui
Prix / U (Eur)
?
?
13
6 pos et 7 neg
oui
680
6
?
3 pos et 3 neg
nouvelle version
non
oui
500
?
1 model 24V/220A
ou cartes spare
-
non
?
N.David - AB/PO/PH
Examples – Partial Rex Converters Listing
Proposal Designation
Actual Designation
Use
Manufacturer
Ion Source Section
XIONS.HEATING
XIONS.OFFSET
XIONS.BEN-X
XIONS.BEN-Y
XIONS.ST-X
XIONS.ST-Y
Heating Current
Offset Voltage
FugA2
?H
?V
?H
?V
Source Bender
Source Steerer
Total PS in section : 6
Xantrex
FuG
FuG
FuG
POWER RESEARCH
POWER RESEARCH
RA0 Section
XRA0.B-GATE
XRA0.QP20
XRA0.QP30
XRA0.QP40-L
XRA0.QP40-R
XRA0.QP40-T
XRA0.QP40-B
RA0.QP20H
RA0.QP20V
RA0.QP30H
RA0.QP30V
RA0.QP40L
RA0.QP40R
RA0.QP40U
RA0.QP40D
XRA0.INJ_KI-X
GA7
XRA0.INJ_KI-T
XRA0.INJ_KI-B
Sym1
Sym2
Total PS in section : 10
FuG
Beam Gate
Voltage
(V)
Current
(A)
Used Channel(s)/
Total
XFR 12-100
HCE 7+3500
HCE 7+6500
HCE 7-6500
Ten Channel Supply
Ten Channel Supply
12
+3500
+6500
-6500
+/-700
+/-700
100
2m
1m
1m
100µ
100µ
1/1
1/1
1/1
1/1
1/1
1/1
HCN 7EM+2000
+2000
3m
1/1
QP20 quadrupole
KLAASING
DC24-D3500 OLD
+ et - 3500
500µ
2/2
QP30 quadrupole
KLAASING
DC24-D3500 OLD
+ et - 3500
500µ
2/2
QP40 quadrupole
KLAASING
KLAASING
KLAASING
KLAASING
DC24-D3500 OLD
DC24-D3500 OLD
DC24-D3500 OLD
DC24-D3500 OLD
-3500
-3500
+3500
+3500
500µ
500µ
500µ
500µ
1/2
1/2
1/2
1/2
KLAASING
DC24-D3500 OLD
+ et - 3500
500µ
2/2
POWER RESEARCH
POWER RESEARCH
Ten Channel Supply
Ten Channel Supply
+/-700
+/-700
100µ
100µ
1/1
1/1
Injection Kicker
Used Channel(s)/
Total
Remark
1/1
1/1
1/1
1/1
1/1
1/1
Building
Floor
Loc/Rack
Control
170 R-001
170 R-001
170 R-001
170 R-001
170 R-001
170 R-001
HV area - Ra 02
HV area - Ra 02
Yes
Yes
Yes
Yes
Yes
Yes
On RH0
Ra 03
Electrical Source
Regulation Mode
(U - I - DC - Pulsed)
ERD 2.11*80
I-DC
U-DC
U-DC
U-DC
U-DC
U-DC
1/1
new element
170 R-001
No
U-DC
2/2
Same ref
170 R-001
Yes
U-DC
2/2
Same ref
170 R-001
Yes
U-DC
170 R-001
170 R-001
170 R-001
170 R-001
Yes
Yes
Yes
Yes
1/2
1/2
1/2
1/2
2/2
1/1
1/1
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Type
Same ref
Ra 03
ERD 2.11*80
U-DC
U-DC
U-DC
U-DC
170 R-001
Yes
U-DC
170 R-001
170 R-001
Yes
Yes
U-DC
U-DC
N.David - AB/PO/PH
Examples – Rex Layout
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N.David - AB/PO/PH
Examples – Rex EBIS Control-Converter
Interconnections
Ground Rack (Ra12)
Profilbus
Timing
Card
Timing Optical Out
Lens 2 optical ref out
VME Crate
HV 60kV Serial ref out
Tube 4 optical ref out
Tube 2 optical ref out
U Write
Lens 1 optical ref out
Tube 1 optical ref out
ProfiBus
Card
DP@:
xx
ProfiBus Ground (Bottom Part)
Tube 3 optical ref out
Profilbus
DP@:
xx
ProfiBus Ground (Top Part)
U Write
Beam Line Injection/
Extraction URef Write Box
From VME
Timing Card
Steering Injection/Extraction UWrite Switching Box
Inhibit
Inhibit
Trek 601B-4
Ch A
Trek 601B-4
Ch C
Inhibit
Inhibit
Beam Line
Steerer Bottom
Beam Line
Steerer Top
Ch A
Ch B
HV OUT
Inhibit
Inhibit
Inhibit
Inhibit
Treck 601C
Trek 601B-4
Ch C
Inhibit
Inner
Steerer
Right
Treck 601C
Trek 601B-4
Ch A
Inhibit
Inner
Steerer
Bottom
Trek 601B-4
Outer
Steerer
Right
Trek 601B-4
Outer
Steerer
Bottom
Beam Line
Steerer Right
Ch A
Inhibit
Beam Line
Steerer Left
Ch B
HV OUT
HV OUT
HV OUT
Inhibit
Outer
Steerer
Top
Outer
Steerer
Left
Inner
Steerer
Top
Inner
Steerer
Left
Trek 601B-4
Ch B
Trek 601B-4
Ch D
Trek 601B-4
Ch B
Trek 601B-4
Ch D
Lens 1 U Read (From Trek 30/
20 - Ra24)
Lens 2 U Read (From Trek 30/
20 - Ra24)
1
5
6
7
8
Injection
Injection Read
Read Signal
Inhibit Signal
High Voltage
Write Signal
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N.David - AB/PO/PH
8
REX-EBIS Ground Rack Interconnections with
Power Supplies
Caption
HV OUT
7
Injection
Extraction
MSL C-131
U Read Inner/Outer
Switching Box
U Read Beam Line & Lens
Switching Box
MSL C-131
C1-C4 C5-C8 C1-C4 C5-C8
Extraction Read
Input +/-500V
6
Input +/-10V
Extraction
4
5
C1-C4 C5-C8 C1-C4 C5-C8
3
4
Injection Read
2
Input +/- 500V
3
Extraction Read
1
2
Input +/-10V
Timing Signal
Nicolas DAVID
21/03/2004
Size: A4
Examples – Rex EBIS Control-Converter
Interconnections
Gun Rack (Ra23)
Isolated Rack
HV Rack (Ra22)
Timing
Tube 4
Tube 3
Tube 2
Tube 1
Profilbus
Optical
Fibers from
VME
Ground rack
Optical
Fiber
Optical
Fiber
5x DAC GFAS v2
+ 1x Timing repetor
DP@:
xx
ProfiBus HV
Profilbus
ProfiBus Gun
U Write
U Read
U Write
Inhibit
Inner Barrier
Fug HCE 7-2000 Pos
P
O
W
E
R
HV OUT
Tube 1
Tube 2
Trek 50/750
Trek 50/750
U Read
U Write
Inhibit
Filament Gun
Delta SM-7020d
HV OUT
U Read
U Write
P
O
W
E
R
Inhibit
Anode Tube
Fug HCE 7-2000 Pos
HV OUT
Tube 3
Tube 4
Trek 50/750
Trek 50/750
U Read
U Write
Inhibit
Suppresor
Fug HCE 35-2000 Neg
Not Used Actually
U/I Read U/I Write
Lens 1
Extractor I
Not connected
Trek 20/20
HV OUT
U Read
Lens 2
Not connected
Trek 20/20
Injection
220V Multi- Sockets
Extraction
U/I Read
220V Multi- Sockets
Fug HCE 35-20000 Neg
U/I Read U/I Write
HV OUT
Inhibit
U Write
Inhibit
Collector
Fug MCN 1400-2000
HV OUT
Inhibit
U/I Read
Input +/-10V
connector
block
V
W
Injection
N
Caption
Read Signal
Inhibit Signal
High Voltage
Write Signal
HV OUT
3x380V+N+T From Ra21
U
connector block
U Read Tube 1-2-3-4
Switching Box
connector block
MSL C-131
Extraction
Gun
Fug HCE 35-12500 Neg
Input 1500V
C1-C4 C5-C8 C1-C4 C5-C8
Inhibit
Injection Read
U/I Read U/I Write
HV OUT
Extraction Read
Extractor II
Fug HCE 35-20000 Neg
Timing Signal
REX-EBIS HV and Gun Rack Interconnections with
Power Supplies
Nicolas DAVID
HV OUT
21/03/2004
Size: A4
AB/PO/PH
23/06/2004
N.David - AB/PO/PH