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Bunkering in the 21st Century
G.R.Bowler,Inc. Marine Controls
2261 Lake Rd.
Ontario,NY 14519 USA
www.grbowler.com
315-524-8750
Benefits of 1% Measurement Improvement
Bunker represents 50-70% of total ship operating expense
Example: Large container ship-7,750 TEU
– Last summer bunkers @ $500/tn = $30M
– Now $335/tn = $13.4M
– Next summer ????
What does a 1% measurement improvement mean to you?
– Last summer $300K potential savings
– Today $134k potential savings
– Reduced billing discrepancies
The technology is here today that can benefit suppliers, barge
operators and shipping companies
Agenda
Bunker Sources of Error
Custody Transfer Challenges
Micro Motion Coriolis Technology at Work
Questions
Bunker Sources of Error
1 cm tape error = 0.25% error for a 4m level
Potential savings on 9000 tonne stem $7,500
Bunker Tank
Bunker Sources of Error – Temperature
Placement of temperature probe is
critical for optimum volume to mass
conversion
Is the temperature measurement
representative of total bunker?
Average calculation vs single point
Savings can be significant
2°C error on temp (avg) = 0.1%
error for a 991g/l product at 50°C
Savings $$$
°C
°C
°C
°C
°C
°C
°C
Sources of Error - Density & Stratification
Errors of 0.25% to 1.5% possible
D
D
D
D
Tank
Stratification
Tank A
Tank B
Bunker Sources of Error – Entrained Gas
Consider a Bunker with 5% entrained gas:
A volume measurement will give a batch error of +5%
Effect on mass measurement is negligible
Drive Gain can be used to indicate presence of EG
5% error =
$151K
potential loss
Bunker Sources of Error –
Volume to Mass Conversion
Conversion formula:
Actual volume > net volume > weight(vac) > weight(air) =(?)% calc error
Volume-based Measurement
Manual
Direct Mass Measurement
Automated
Agenda
Bunker Sources of Error
Custody Transfer Challenges
Micro Motion Coriolis Technology at Work
Questions
Custody Transfer Processes
Custody transfer is simply an agreement between
two Parties: Buyer and Seller
However, the Bunkering process is not so simple
Everyday Custody Transfer Examples
Pipelines
Truck Dispensing
Well Head
Truck/Ship Loading
Retail Dispensing
Bunker Fuel Custody Transfer
Bunkering custody transfer needs are the same as other industries
Make sure “I’m getting what I’m
paying for”
Eliminate idle/downtime due to
refueling operation
Reduce the number of billing
discrepancies and arbitration
claims
Fuel
Storage
Terminal
Barge
Repeatable, accurate
measurement – globally accepted
Reasonable capital costs to
support operations
Lifecycle cost considered for
operational efficiency
Operating Vessel
Bunker Fuel Custody Transfer Challenges
During Validation
– Volume to mass conversions
– Temperature compensations
– Stacked uncertainties of reference
system
– Product quality concerns
Fuel
Storage
Terminal
Barge
Actual Operational Challenges
– Inherent differences between tank
measurements
– Entrained gas (Air bubbles)
– Product holdup in barge pipelines
– Placement of meter for buyer’s confidence
– Potential for backflow through meter
Operating Vessel
Agenda
Bunker Sources of Error
Custody Transfer Challenges are not New to
Emerson
Coriolis Technology at Work
Questions
Micro Motion Coriolis Technology at Work
Three phase test program in
execution:
– Phase 1: Load barge @ refinery via
Micro Motion meter in both ideal and
non-ideal conditions
– Phase 2: Dispense bunker fuel into a
vessel via the Micro Motion meter in
both ideal and non-ideal conditions
– Phase 3: Use a vessel installed meter
to measure incoming fuel for both ideal
and non ideal conditions.
Micro Motion Coriolis Technology at Work
Micro Motion
Coriolis test
program is
complete and
successful
Final data being
prepared for
discussion
Micro Motion Coriolis Technology at Work
Mass Deviation in %
Stem Tests
Bunker Stem A
Bunker Stem B
Bunker Stem C
Overall Bunkering
Mass Quantity
tonne
742
931
932
2619
Micro Motion ELITE
High Capacity Coriolis Meters
Size :Flow Range
HC2 : 750 Tn
HC3 : 1275 Tn
HC4 : 2100 Tn
Laust HC3 to
Antwerp tanks
-0.06%
0.17%
0.01%
0.05%
Laust HC3 to
Antwerp HC3
0.00%
0.27%
0.04%
0.11%
Spread HC3 vs
HC3
-0.06%
-0.10%
-0.03%
-0.06%
Micro Motion Coriolis Technology at Work
Sufficient data to MID certify:
– Barge loading
– Barge dispensing
– Ship receiving
Testing supports a 0.5%
bunker delivery accuracy
Savings potential expected
to be significant