Transcript Slide 1

Robotic Integration
Solutions for Pharmaceutical Sector
Robotics & Automation, 1st July 2014
Northampton
Mitsubishi Electric Europe B.V.
Factory Automation
Michael Suer, European Business Group, Ratingen/ Düsseldorf
CONFIDENTIAL
ELRIG Northampton, July 201
Michael Suer, EBG
Abstract
Robotic Integration
Solutions for Pharmaceutical Sector
•Brief introduction Mitsubishi Electric Factory Automation in Europe
•Reduce operating costs
•Improved production line efficiency
•Increased flexibility of manufacturing process
•New robotics
•Applications
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ELRIG Northampton, July 201
Michael Suer, EBG
Mitsubishi Worldwide
A broad range of products
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Michael Suer, EBG
Mitsubishi Electric
global.mitsubishielectric.com
• Leading electrical engineering and electronics
• Established 1921
• 120 countries
• 117.000
employees
• €33,2 billion
annual turnover
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Factory Automation
www.mitsubishi-automation.com
• Support in local languages throughout Europe
• Network of over 50 Mitsubishi partners
• More information at
www.mitsubishi-automation~
Europe
En
Belgium
Belgium
Bulgaria
Czech
France
Germany
Greece
Hungary
Ireland
Italy
Netherlands
Fr
Nl
Bg
Cz
Fr
De
Gr
Hu
En
It
Nl
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Poland
Romania
Russia
Slovakia
Slovenia
South Africa
Spain
Sweden
Turkey
UK
Michael Suer, EBG
Pl
Ro
Ru
Sk
Sl
En
Es
Se
Tr
En
Mitsubishi Electric in UK
Mitsubishi Electric
United Kingdom
Factory Automation
Travellers Ln,
Hatfield AL10 8XB
+44 1707 276100
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Factory Automation
Product portfolio in Europe
Motor Starters
Switchgear
Robots
CNC
EDM
Laser Processing
Software
MMI
PLCs
Inverter Drives
Motion Controllers
Servos
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Industry needs
• Product innovation
• Lower cost
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However, the truth is :
Minimum risk
Minimum downtime
Minimum change
Minimum investment
ELRIG Northampton, July 201
Michael Suer, EBG
Diversity increases risk
Change causes downtime
Change slows business
Technology needs skill
Main Topics for Industry
Pharmaceutical:
Your tasks… :
- Biopharmacy (manufacturer of pre-filled syringe)
- Biopharmacy (manufacturer of freeze-dried food / medicine)
- products for artifical feeding (künstliche Ernährung)
- medicine-packaging-requirements will increase
- technical requirement of clean rooms is increasing
- trend for production: PAT- Process Analytical Technology
Our solutions and references….:
=> C-Batch, use Batch Controller, PLC based
=> MES-IT, use intelligent and powerful MES interface, PLC based
=> robot, suitable for secondary packaging (...without contact to active substance)
=> labautomation
CONFIDENTIAL
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Product opportunities
• MES IT technology
• Energy Management
• Robot applications, especially
pick&place and secondary packaging,
often with new
RH-3SDHR (pharma-robot)
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Robot News:
developed
Multiple-resistant specification
(for pharma manufacturing)
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Robot News:
F series Multiple-resistant specification
[Features]
1. Improved chemical resistance against acid and alkaline cleaners
- It is possible to sterilize with hydrogen peroxide gas (H2O2 700ppm)
or wipe with hydrogen peroxide solution (6% concentration)
because of special coating (adapted to FDA) and special sealing
- Application of stainless steel
2. NSF H1 certified grease for food machinery has been applied
- The washability has been improved by adopting the H1 grease
3. Surface shape is designed to keep out foreign matter
- Easy cleaning due to special bolts and smooth surface shape
[Applications]
Transportation, packaging and processing of food/medicine
[Protection degree]
IP65 rated, Clean Room ISO class 5 corresponding
[Corresponding models]
RV-4/7/13/20F, RH-6/12/20FH
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Customer Applications:
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Scada Application:
contrast agents for gynecological examination
Scada application with: 1 unlimited server (standalone with two clients on the same machine)
2 unlimited redundant servers
7 unlimited clients
Solution is designed with MAPS Scada system, 6 SystemQ PLCs, Drives
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Handling Application:
Vial Handling, Packaging
Products: Robots, Servo/Motion, Controller
“Thanks to the compact dimensions of the
MRT and the slimline overhead robots from
Mitsubishi Electric, we were able to
implement the solution very well in spite of
the very limited space of around two square
metres. The extreme degrees of freedom of
the robots offer us great flexibility with
regard to installation. They work very
quickly, yet with extreme accuracy, just like
the servos. This is the only way that the high
clock rate can be achieved.”
Mike Weber,
Managing Director of Robotronic AG
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Lab Application:
stem cell picking
“Not only does the robot enable researchers to
continue with other tasks, but
the gentle picking process keeps the colonies
intact and increases the cells’
ability to grow and thrive” Colin Barker, Sanger
Institute.
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Assembling Application:
Assembling of heart / lung machine
“We wanted simple programming and
uniform data output, so it had to be
possible to use a variety of different robot
types, like SCARA and articulated-arm
robots, in combination with controller
components that are as close to identical
as possible.”
(Gunter Baron, a developer at MAQUET’s
Perfusion Systems division) “
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Packaging Application:
Syringe Denester with a
capacity of 400 Syringes/Min
Our newly developed MRT for syringe handling
is the only machine in the world that can
optionally handle both known nests and combs.
This was also thanks to two fast F-Series robots
of Mitsubishi with 400 pcs. per minute.
New to the world market is also the loading and
discharged from the rotaiting tower.
This allows the construction of a machine that
only 50 percent of space over
similar equipment is needed.
This also works for the new FDA required "non
Glass Contact" = single syringe handling.!
Robotronic MRT
CONFIDENTIAL
ELRIG Northampton, July 201
Michael Suer, EBG