Transcript Logistics Master Data Design Manufacturing

Logistics Master Data
Design Manufacturing
SAP Best Practices Baseline Package – V1.605
This data
is created in
BB 104
Product Hierarchy
Logistics
Level 1
00001
Top Level
Level 2
00001B0001
Products A
(Manufact./Trade)
00001B0002
Products B
(Services)
Level 3
00001B000100000001
Products A.01 (MTO)
00001B000100000002
Products A.02 (MTS)
00001B000100000003
Parts A.03
00001B000200000001
Products B.01
00001B000200000002
Products B.02
All material master records assigned
to product hierarchy level 3
CO-PA
SOP Interface
© 2011 SAP AG. All rights reserved.
Product Hierarchy
Level 3
Product Group
Level 2
2
Product Group
This data
is created in
BB 143
Manufacturing / Trading
Level 1
00001B001
Products A
Level 2
00001B000100000001
Products A.01
(MTO)
Material*:
F226
F100-M1
F1000-P1
00001B000100000002
Products A.02
(MTS)
Material*:
F126
F29
Plant
1000
00001B000100000003
Parts A.03
Plant
1000
Material*:
H11
S23
S25
* Not all materials used are assigned to
sample product groups
CO-PA
SOP Interface
© 2011 SAP AG. All rights reserved.
Product Hierarchy
Level 3
Product Group
Level 2
3
Classification
This data
is created in
BB 117
Class & Characteristics for Batches
Class - 023
YB_EXP_DATE_001 Batch
Products with Expiration
Date
Char.
LOBM_VFDAT
Expiration date, shelf life
Class - 023
YB_EXP_DATE_002 Batch
Search class with
expiration date
Char.
LOBM_RLZ
Remaining Shelf Life for Batch
© 2011 SAP AG. All rights reserved.
Char.
LOBM_VFDAT
Expiration date, shelf life
Used in all
processes
which are
using batch
materials
Class - 023
YB_BATCH
Batch FIFO 1
Char.
YB_BATCH_NUMBER
Batch Number
Char.
LOBM_LFDAT
Batch Determin. Delivery Date
Char.
YB_SUPPLIER_BATCH_NUMBER
Vendor Batch Number
4
Classification
Class & Characteristics for PO Release
Procurement
Processes
using PO
release
strategy
Class 032
R2R_CL_REL_CEKKO
PO Release at Header Level
Char
R2R_PURCH_ORD_TYPE
Order Type(Purchasing)
Values
FO Framework
NB Standard PO
UB Stock transport order
© 2011 SAP AG. All rights reserved.
Char
R2R_PURCH_ORD_VALUE
Total net order value
Values
Amount and Local
Currency
This data
is created in
BB 104
Char
R2R_PURCH_GRP
Purchasing group
Values
Purchase Group
5
Trading Goods
This master data
is created in
BB 152
Product Structure
H12
H11
Trading Good,
Reorder Point, Reg. Trading
(HAWA-VB)
Trading Good,
Reg.Trading
(HAWA-PD)
H12
H11
Trading Good,
Reorder Point, Third Party
(HAWA-VB)
Trading Good,
Third Party
(HAWA-PD)
H20
Used in all
MM/SD
Scenarios for
Man (reused
from Trade).*
Used in Third
Party w. / w/o
Shipping
Notification
SN
Master
Data
Enhance
ment in
BB (126 –
Layer 2
Trading Good,
Reorder Point, Serial No
(HAWA-VB)
H20
B
Trading Good, Reorder Point,
Batch-FIFO
(HAWA-VB)
H21
Trading Good,
Reorder Point, Batch Exp.Date
(HAWA-VB)
H14
SN
Serial Numbers
B Batch Management
B
Trading Good, Bought-In
(HAWA-PD)
Master
Data
Enhanc
ement
in BB
(117 –
Layer 2
Used in all MM
/SD Scenarios
for Man.
(reused from
Trade)
showing
(Serial Nos)
Used in all MM
/SD Scenarios
for Man.
(reused from
Trade) (Batch
Man. Funct.)
Used in Sales
Bought in
Item
* Except Scenarios: Third Party Order Proc. and Sales Bought In item
© 2011 SAP AG. All rights reserved.
6
Returnables
This master data
is created in
BB 152
Product Structure
L001
Empties
Returnables
Processing
(LEIH-ND)
© 2011 SAP AG. All rights reserved.
7
MTO with Variant Configuration
This data
is created in
BB 143 & 147
Product Structure
F100
F1000-M1 – Metal with Normal Shrink Wrap
F1000-P1 – Plastic with Normal Shrink Wrap
F1000-G1 – Golden with Normal Shrink Wrap
F1000-G2 –Golden with Special Packaging
K-Item Category
Class-Component 1
Class-Component 2
S25
Semifinished Good,
Repetitive Manuf.
(HALB-20-PD)
Finished Good MTO VC
Configurable
(KMAT-PD)
CF
R28
R27
Raw Material,
Packaging Foil
(ROH-PD)
Raw Material,
Packaging Box
(ROH-PD)
VC Dependencies:
YB_PACKAGING_1
= NORMAL
VC Dependencies:
YB_PACKAGING_2
= SPECIAL
R20
Raw Material
(ROH-PD)
Class: YB_CL_TYPE_COMP_1 (S2201, S2202, S2203)
Class: YB_CL_TYPE_COMP_2 (S2301, S2302, S2303)
S2201
S2301
Semifinihed Good
Phantom Ass.,Plastic
(HALB-50-PD)
Semifinihed Good
Phantom Ass.,Plastic
(HALB-50-PD)
R1601
R1701
R1801
R1301
R1401
RAW Mat., Plastic
(ROH-PD)
RAW Mat., Plastic
(ROH-PD)
RAW Mat., Plastic
(ROH-PD)
RAW Mat., Plastic
(ROH-PD)
Semifinihed Good
Phantom Ass.,Metal
(HALB-50-PD)
R1602
R1702
R1802
R1302
R1402
RAW Mat., Metal
(ROH-PD)
RAW Mat., Metal
(ROH-PD)
RAW Mat., Metal
(ROH-PD)
RAW Mat., Plastic
(ROH-PD)
RAW Mat., Plastic
(ROH-PD)
Repetitive
Manufacturing
Master
Data
Enhance
ment in
BB 138
Layer 2
MM Subcontracting
S2303 SC
S2203
Semifinihed Good
Phantom Ass.,Golden
(HALB-50-PD)
Semifinihed Good
Phantom Ass.,Goldenl
(HALB-50-PD)
R1803
R1303
R1403
RAW Mat., Golden
(ROH-PD)
RAW Mat., Golden
(ROH-PD)
RAW Mat., Golden
(ROH-PD)
R1703
RAW Mat., Golden
(ROH-PD)
Master
Data
Enhance
ment in
BB 149
Layer 2
S2302 SC
S2202
Semifinihed Good
Phantom Ass.,Metal
(HALB-50-PD)
RAW Mat., Golden
(ROH-PD)
S21
Semifinsihed Good,
Repetitive Manuf.
Initial (HALB-20 PD)
 (HALB-PD)
SC
RAW Mat., Plastic
(ROH-PD)
R1603
MTO with
Variant
Configuration
© 2011 SAP AG. All rights reserved.
CF Configurable
SC Subcontracting
8
MTO Production – Variant Configuration
This data
is created in
BB 147
BOM Allocation
Variant Links to maximum material BOM
F1000
Finished Good MTO VC
Configurable
(KMAT-PD)
CF
K-Item Category
Class-Component 1
Class-Component 2
F1000-M1
F1000-P1
F1000-G1
F1000-G2
Finished Good
Material variant, Metal,Foiled
(FERT-PD)
Finished Good
Material variant, Plastic,Foiled
(FERT-PD)
Finished Good
Material variant, Golden,Foiled
(FERT-PD)
Finished Good
Material variant, Golden,Boxed
(FERT-PD)
Type of Material
Metallic - Component 1
Type of Material
Plastic - Component 1
Type of Material
Golden - Component 1
Type of Material
Golden - Component 1
Type of Material
Metallic - Component 2
Type of Material
Plastic - Component 2
Type of Material
Golden - Component 2
Type of Material
Golden - Component 2
S25
Semifinished Good,
External Procurement
(HALB-20-PD)
R20
Raw Material
(ROH-PD)
S21
Semifinsihed Good,
Repetitive Manuf.
Initial (HALB-20 PD)
 (HALB-PD)
R28
Raw Material,
Packaging Foil
(ROH-PD)
R27
Raw Material,
Packaging Box
(ROH-PD)
© 2011 SAP AG. All rights reserved.
S25
S25
S25
S25
Semifinished Good,
External Procurement
(HALB-20-PD)
Semifinished Good,
External Procurement
(HALB-20-PD)
Semifinished Good,
External Procurement
(HALB-20-PD)
Semifinished Good,
External Procurement
(HALB-20-PD)
R20
R20
R20
R20
Raw Material
(ROH-PD)
Raw Material
(ROH-PD)
Raw Material
(ROH-PD)
Raw Material
(ROH-PD)
S21
S21
S21
S21
Semifinsihed Good,
Repetitive Manuf.
Initial (HALB-20 PD)
 (HALB-PD)
Semifinsihed Good,
Repetitive Manuf.
Initial (HALB-20 PD)
 (HALB-PD)
Semifinsihed Good,
Repetitive Manuf.
Initial (HALB-20 PD)
 (HALB-PD)
Semifinsihed Good,
Repetitive Manuf.
Initial (HALB-20 PD)
 (HALB-PD)
Shrink-Wrap Packaging
Shrink-Wrap Packaging
Shrink-Wrap Packaging
CF
Packaging Box
Configurable
9
Classification
This data
is created in
BB 147
Class & Characteristics for Variant Configuration
Class -200
YB_CL_TYPE_COMP_1
Class . Component 1
Class -200
YB_CL_TYPE_COMP_2
Class . Component 1
Char.
YB_BASIC-MATERIAL_1
Type of Material
Char.
YB_BASIC-MATERIAL_1
Type of Material
Values
PLASTIC
METAL
GOLDEN
Description
Plastic
Metallic
Golden
© 2011 SAP AG. All rights reserved.
Values
PLASTIC
METAL
GOLDEN
Description
Plastic
Metallic
Golden
Class -200
YB_CL_TYPE_PROD_1
Class . Finished Good 1
Char.
YB_BASIC-MATERIAL_1
Type of Material
Values
PLASTIC
METAL
GOLDEN
Description
Plastic Pen
Metallic Pen
Golden Pen
MTO
Production
with Variant
Configuration
Char.
YB_PACKAGING_1
Type of Packaging
Values
NORMAL
SPECIAL
Descriptions
Shrink-wrap Packaging
Special Packaging
10
MTS Production - Process Industry
This master data
is created in
BB 143
Product Structure
PI-Sheet not included in process
Exp. date
B
MTS
Production
– Process
Industry
F29
Master
Recipe
F29
Finished Good MTS PI
(FERT-PD)
All SD
processes
For Manufacturing*
10 - Final Operation
R15
FIFO
RAW Material
B
S24
Semifinished Good
Batch-FIFO, Liquid
(HALB-PD)
(ROH - PD)
Master
Recipe
S24
10 - Operation 1
20 - Operation 2
R09
B
FIFO
RAW Material
Batch FIFO
(ROH - PD)
R19
B
FIFO
All other Raw
Materials
used in MM /
Procurement
Processes
RAW Material
Batch FIFO, Lean QM
(ROH - PD) LQ
LQ
Lean QM
B
Batch Management
R30
* Except Sceanrios: Third Party Order Proc. Sales Bought In item, Returnables
Processing
© 2011 SAP AG. All rights reserved.
B
Bulk
Material
FIFO
RAW Material, Batch
FIFO, Reorder Point
(ROH - VB)
11
This master data
is created in
BB 143
MTS Production - Discrete Industry
Product Structure
MTS
Production –
Discrete
Industry
FIFO
Routing FERT
10 Assembly
20 Final Acceptance
30 Painting (Ext. Processsing)
40 Packaging
50 GR w. Serial No Ass.
B
Master
Data
Enhance
ment in
BBs in
Layer 2
EP
F126
Finished Good, MTS-DI,
Batch-FIFO, Serial No
(FERT-PD)
Rep.
Manufactr.
PP-Subcon.
(External
Processing)
RL* RW
SN
All SD
processes
For Man. **
Rework
Processes
*Can be used but not
particulary explained
in process
FIFO
S21
R122
S22
R27
RAW Material
Packaging Box
(ROH - PD)
R16
R13
R124
RAW Material
(ROH-PD)
RAW Material
(ROH-PD)
Raw Material,
Consumption,
FixedBin (ROH-VB)
IM
R120
RAW Material
QualityManaged
(ROH - PD)
S25
(ROH - PD)
FB
Routing Subassembly
10 Mechan. Processing CNC
R14
Master Data
Enhancement in BB
127 Layer 2
R18
Master
Data
Enhance
ment in
BB 139
Layer 2
RAW Material
(ROH-PD)
RAW Material
(ROH-PD)
EP External Processing
Procurement &
Consumpt. of
Consigned
Inventory
Batch Management
CP Consignment Processing
Revision Level
R128
RAW Material
RAW Material
Batch-FIFO, Import Consignment
(ROH-PD)
(ROH - PD)
QM Quality Mgmt
RL
SC
RAW Material
RAW Material
(ROH-PD)
B
S23
R20
R17
SC Subcontracting
QM
Semifinsihed Good
Subassembly
(HALB - PD)
IM Import
RW Rework
CP
S124
SN Serial Nos
FB Fixed Bin
B
Semifinished Good Semifinsihed Good,
Subcontracting
Ext. Procurement
initial (HALB-20-PD)
(HALB-20-PD)
 (HALB-30-PD)
Semifinsihed Good,
Semifinihed Good
Repetitive Manuf.
Phantom Ass.
Initial (HALB-20 PD)
(HALB-50-PD)
 (HALB-PD)
Quality
Management for
Procurement
with vendor
Evaluation
Master
Data
Enhance
ment in
BB 138
Layer 2
MM Subcontracting
All other Raw,
SF- Goods used
in MM /
Procurement
Processes
* Except Scenarios: Third Party Order Proc. and Sales Bought In item
© 2011 SAP AG. All rights reserved.
12
Repetitive Manufacturing
This master data
is created in
BB 143
Product Structure
S21
Semifinished Good,
Repetitive Manuf.
(HALB-PD)
Master
Data
Enhance
ment in
BB 149
Layer 2
Repetitive
Manufacturing
Routing Rep.
Manufacturing
10 Assembly Repetitive
R12
RAW Material,
Rep. Manufacturing
(ROH - PD)
© 2011 SAP AG. All rights reserved.
Raw Material
used in MM /
Procurement
Processes
for Man.
13
MTO Production – without Variant Config.
This master data
is created in
BB 143
Product Structure
FIFO
Routing FERT
B
10 Assembly
20 Final Acceptance
30 Painting (Ext. Processsing)
40 Packaging
50 GR w. Serial No Ass.
EP*
Master
Data
Enhance
ment in
BBs in
Layer 2
F226
Finished Good, MTS-DI,
Batch-FIFO, Serial No
(FERT-PD)
RL* RW*
SN
Rep.
Manufactr.
MTO
Production –
Discrete
Industry
SD processes
in
Layer 1/2 **
*Can be used but not mparticulary
explained in process
FIFO
S21
S22
R122
B
CP
QM
S23
SC
S224
Semifinished Good Semifinsihed Good,
Subcontracting
Ext. Procurement
initial (HALB-20-PD)
(HALB-20-PD)
 (HALB-30-PD)
R20
R27
Semifinsihed Good
Subassembly
(HALB - PD)
RAW Material
RAW Material
Packaging Box
(ROH - PD)
R16
R13
R124
RAW Material
(ROH-PD)
RAW Material
(ROH-PD)
Raw Material,
Consumption,
FixedBin (ROH-VB)
SN Serial Nos
R17
R14
IM Import
RAW Material
(ROH-PD)
Semifinsihed Good,
Semifinihed Good
Repetitive Manuf.
Phantom Ass.
Initial (HALB-20 PD)
(HALB-50-PD)
 (HALB-PD)
FB Fixed Bin
RAW Material
RAW Material
Batch-FIFO, Import Consignment
(ROH - PD)
(ROH-PD)
QM Quality Mgmt
RW Rework
R128
R18
IM
Master
Data
Enhance
ment in
BB 127
Layer 2
R120
RAW Material
QualityManaged
(ROH - PD)
Master
Data
Enhance
ment in
BB 139
Layer 2
RAW Material
(ROH-PD)
S25
(ROH - PD)
FB
Routing Subassembly
10 Mechan. Processing CNC
Master
Data
Enhanc
ement
in BB
138
Layer 2
RAW Material
SC Subcontracting(ROH-PD)
EP External Processing
B
Batch Management
Procurement
& Consumpt.
of Consigned
Inventory
Quality
Management for
Procurement
with vendor
Evaluation
MM Subcontracting
All other Raw, SFGoods used in MM /
Procurement
Processes for Man.
CP Consignment Processing
RL
Revision Level
© 2011 SAP AG. All rights reserved.
* Except Sceanrios: Third Party Order Proc. and Sales Bought In item; Sell from Stock, Returnables Processing
14
MTS Production – Internal Product Dev.
Product Structure
Rep.
Manufactr.
This master data
is created in
BB 143
FIFO
Routing FERT
B*
10 Assembly
20 Final Acceptance
30 Painting (Ext. Processsing)
40 Packaging
50 GR w. Serial No Ass.
F326
EP*
Finished Good, PLM,
Batch-FIFO, Serial No
(FERT-PD)
SN*
BOM,
Routing
creation
in BB
210
PLM - Internal
Product Dev.
RW* RL
*Can be used but not
particulary explained
in process
FIFO
S21
S22
Semifinsihed Good,
Semifinihed Good
Repetitive Manuf.
Phantom Ass.
Initial (HALB-20 PD)
(HALB-50-PD)
 (HALB-PD)
R122
B
R128
RAW Material
RAW Material
Batch-FIFO, Import Consignment
(ROH-PD)
(ROH - PD)
IM
CP
R120
QM
RAW Material
Quality Managed
(ROH - PD)
S23
SC
S325A
Semifinished Good Semifinsihed Good,
Subcontracting
Ext. Procurement
initial (HALB-20-PD)
(HALB-20-PD)
 (HALB-30-PD)
S124
R20
R27
Semifinsihed Good
Subassembly
(HALB - PD)
RAW Material
RAW Material
Packaging Box
(ROH - PD)
R16
R13
R124
RAW Material
(ROH-PD)
RAW Material
(ROH-PD)
Raw Material,
Consumption,
FixedBin (ROH-VB)
SN Serial Nos
R17
R14
IM Import
RAW Material
(ROH-PD)
RAW Material
(ROH-PD)
FB Fixed Bin
QM Quality Mgmt
RW Rework
R18
Master
Data
Enhance
ment in
BB 127
Layer 2
Master
Data
Enhance
ment in
BB 139
Layer 2
Procurement &
Consumpt. of
Consigned
Inventory
Quality
Management for
Procurement
with vendor
Evaluation
(ROH - PD)
FB
Routing Subassembly
10 Mechan. Processing CNC
S325B
Master
Data
Enhance
ment in
BB 138
Layer 2
Semifinsihed Good,
Ext. Procurement
Replacement
(HALB-20-PD)
in ECM subprocess
RAW Material
SC Subcontracting(ROH-PD)
EP External Processing
B
Batch Management
CP Consignment Processing
RL
MM Subcontracting
All other Raw,
SF- Goods used
in MM /
Procurement
Processes
Revision Level
© 2011 SAP AG. All rights reserved.
15
SAP Best Practices
This master data
is created in
BB 143
Work Center Hierarchy
TOT_PLNT
Plant - Top Level
0001
PVRSN_MF
DISCR_MF
MANU_SERV
Process / REM Manufacutring
- Top Level
0001 (Cap 001/002)
Discrete Manufacturing
- Top Level
0001 (Cap 001/002)
Manufacturing Service
- Top Level
0001 (Cap 001)
PACK01
MIXING
Packing Line
Mixing Liquid
0008 (Cap 001/002)
PACK02
Bottling
Hand Packing Work Center
0001 (Cap: 002)
Bottling Liquid
Service
ASSEMBLY
0003
0008 (Cap: 001/002)
0001 (Cap 001)
Packing
Capacity Machine
Packing Liquid
TESTING
0008 (Cap: 001/002)
0001 (Cap 001)
Winding
Capacity Machine
Winding REM
TECHNIC
0007 (Cap 001)
0001 (Cap 001)
CNC processing
0001 (Cap 001)
PLANT_MC
Plant Maintenance
0005
Service 1
0003
Service 2
0003
Not realized in BL V1.605 Possible enhancement for Manufacturing
related Service Management Scenarios
WORK
Work Machine / Person
0001 (Cap: 001/002)
© 2011 SAP AG. All rights reserved.
16