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Hybrid and EV vehicle power-train strategy.
Chinese and T-engineering perspectives.
T Engineering
”Where engineers have fun”
Dennis Kristensson
Fredrik Thompson
2015-07-17
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T-Engineering AB
Spin-off from
Saab Automobile Powertrain
Ex GM/GM-Fiat Powertrain
2015-07-17
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Company Overview
T Engineering started 2 Jan 2012 with 16 Eng.
Today we have 35 highly skilled employees
Only focus on in-house development projects
No traditional consulting
Fun
Great Team
Great Company
Great Fun and challenging projects with ”edge”
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Main Focus Areas
Control systems for
Combustion engines
Hybrid & Electrical vehicles
Transmission Controls
Additional projects
Chassis Tuning
Electrical Architecture
BCM – Body Control Module
SCM – Signal Conversion Module
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Office
Main Office & Lab in Trollhättan Innovatum Science Park
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Lab´s and IP
Complete Lab facilities & Equipment for SW & ECU development
& tests. T Engineering have its own SW IP: Engine management
System, EV & Hybrid
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Dongfeng Motors – China
T Engineering as the first Dongfengs overseas R & D center, will further enrich the R & D
resources, and provide electronic control technology support and services for home developed
passenger utilities and commercial vehicles industry, and further accelerate and promote
Dongfeng internationalization process. T Engineering will continue acting independent and
provide services to other companies. And promote sales for Dongfeng Motors and its
subsidiaries.”
DFM CEO Mr Zhu Fushou &
T Engineering CEO Klas Lundgren
DFM HQ in Wuhan China
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International cooperation PV situation
Peugeot Citroen
Automobile Ltd.
Dongfeng Automobile
Co., Ltd.
Dongfeng Honda
Automobile Co., Ltd.
Dongfeng joint venture with PSA, and main products
are passenger vehicles. Company locates in Wuhan.
Dongfeng joint venture with Nissan, and business covers full
range of vehicle products and associated services. Business
spreads in Shiyan, Xiangfan, Wuhan, and Guangzhou.
Dongfeng joint venture with Honda, and main products are
passenger vehicles。Company located in Wuhan.
Dongfeng-Yeuda Kia Co.,
Ltd.
Dongfeng joint venture with Yueda and Kia, and main
products are passenger vehicles. Company located in
Yancheng Jiangsu Province.
Dongfeng Yulong
Automobile Co., Ltd.
Dongfeng joint venture with Yulong ,and main products
are passenger vehicles. Company located in Hangzhou
Zhejiang Province.
Project Overview
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PHEV project
Production capabillity without SOP
Hybrid control and DCT control
EV drive, hybrid mode and normal car
Full AUTOSAR 3.1 SW plattform on target
Functional safety according to ISO26262
6 months from start of development to runnable DFM PHEV
S30 car with rapid Pro system, another 6 month on target HW
PHEV car in Shanghai motor Show April 2013
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ISG project
Development of Hybrid control system
Sw model test simulation
environment running
Full car integration, test and calibration
Full Test & simmulation MIL and HIL running
Full production verification.
Full AUTOSAR SW plattform on target
Safety according to ISO26262
Automated
Hardware In the Loop
test environment running
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Common SW – puzzle for the future
World class leading
design for modular
SW components to
be puzzled together
in a project.
Modular control strategy architecture
Based on physical models
Maximizes re-usability
Minimize testing and fault tracing
Enables fast to market project
ISG and PHEV project has shown the
benefits of common SW
Possible to use software components
independently due to Autosar design
Functional safety designed according to
ISO26262
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Common SW - functional view
The design is made acording to a physical flow. That flow has
been choped up into small pieces that can be allocated
seperatly to form a flexibel and modular system that can be
adapted into many different types of controls systems.
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Common SW - modularity example
APSS
ACCP
Acceleration pedal SWC
- Controls
- Safety
- Diagnostic
Common SW
Exactly same software component can be used in different projects!
EMS
EV
HCU
APSS
APSS
APSS
Conventional car
Electrical car
Plug-in hybrid car
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Chinese and T-engineering
perspectives
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The Prius Was Released 1997
+
+
+
+
+
+
Full hybrid
2 Electric Motors
eCVT
30kW NiMH Battery
Very Low Cd
Electric AC
1.8L ICE
-
A few limitations
More or less this is the same vehicle even today
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Summary of Todays Hybrids
High cost (Prius 300 000 SEK)
High complexity
Depends highly on incentives
Sold with wrong motivation?
Reduced number of service facilities
Environmental friendly?
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New Energy Vehicles for “Zhang
San” China Market
15.5 million passenger cars sold 2012
The Chinese middle class is growing quickly
First car buyer – little reference
Huge emission problems already today
Purchasing a vehicle >150 000 SEK is out of scope. (Is this
different from Europe or rest of the world?)
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东风风神 - Dongfeng Fengshen S30
Sold in China
SEK 63 000
USD 9 100
EUR 7 000
Citroen C4
SEK 120 000
USD 17 450
EUR 13 400
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Chevrolet, Toyota, Ford
Combustion engine – Increased
cost due to low fuel consumption
and emission demands
Automatic gearbox needed
High Voltage Battery
Electric Motor(s)
Power Inverter(s)
High Voltage Cables/Connectors
Auxiliaries
Extra HW = Extra COST!!
Hybrid System Content
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El. AC,
Heaters,
vacuum pumps etc.
Development of New Energy
Vehicles for “Zhang San”
Challenge
Low complexity
Fewer components
Lowered requirements
Low cost
But Software is for free (At some point)
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Thank you
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