Transcript Document
ProducTVity Station ™ October 2011 ProducTVity Station™ © Red Lion Controls Inc. 2 ProducTVity Station The only ready-to-deploy visual management solution for connecting, collecting, recording and displaying critical key performance indicators and andon messages on any TV © Red Lion Controls Inc. 3 What is Visual Management? Visual management on the plant floor… – Providing critical information so that personnel can quickly determine what is, and what isn’t within acceptable limits, in a given process - Provides sense of ownership to personnel - Allows attention to be focused where needed - Increases efficiency, quality and uptime © Red Lion Controls Inc. 4 Existing Problem Manufacturing has multiple lines or processes… – Which ones are lagging, or even stopped? – Are any broken down, or out of material? – Where are my opportunities for improvement? © Red Lion Controls Inc. 5 Public KPIs Key performance indicators shine a light on performance – Supervisors know where to focus their efforts – Knowledge empowers decisions and action © Red Lion Controls Inc. 6 Andon Messaging – Andon – a formal method by which an organization communicates line down conditions - Allows quick reaction toward resolving the issues - Reduces downtime to increase profitability © Red Lion Controls Inc. 7 Real-Time Knowledge Knowledge is critical to success – Empowers personnel - Allows them to make accurate decisions - Allows them to take effective action – Decreases downtime - Less downtime means more output - Prevents losses in labor, energy and time - Reduces potential scrap and damage to equipment © Red Lion Controls Inc. 8 ProducTVity Station™ Connects, collects, records, displays and notifies © Red Lion Controls Inc. 9 Connect & Collect PTV has 200+ drivers to communicate with automation devices such as drives, PLCs, panel meters/controllers, etc. – Via RS232, RS485, Ethernet & fieldbuses © Red Lion Controls Inc. 10 Connect & Collect PTV supports CS Series modules to accept sensor inputs – Modules for analog and digital I/O – PID modules offer single & dual loop control RTD, Thermocouple, Digital, Analog © Red Lion Controls Inc. 11 Display – In High Definition In 720p high-definition Greater graphics flexibility than LED marquees can provide © Red Lion Controls Inc. 12 Display 720p DVI output – Supports any TV, monitor or projector with DVI/HDMI – Compatible with 720p and 1080p/i devices © Red Lion Controls Inc. 13 Record Records critical KPIs and andon events – Logs information for later review, supporting longer term improvement initiatives – Data stored in IT-friendly CSV file format – Built-in sync tools for back-end integration © Red Lion Controls Inc. 14 Notify Provides email and text message alerts to remote personnel Reduce downtime by keeping everyone informed © Red Lion Controls Inc. 15 Remote Monitor & Control Built-in webserver allows remote monitoring via any network connected PC and smartphone Remote control allows problems to be fixed remotely, saving downtime and travel expense © Red Lion Controls Inc. 16 Ease of Configuration Crimson 3.0 makes configuration a breeze Available for download from www.redlion.net © Red Lion Controls Inc. 17 Close-up Ports and connections 24 VDC power terminal USB programming port DVI video output USB Host Port for USB drive programming & data log retrieval Backplane port (side) for modules. Expansion port 2 GB CompactFlash card included for data logging, storage of custom web pages, and more. Fully isolated serial ports 2 – RS232, 1 – RS485 Ethernet port supports 10 protocols simultaneously © Red Lion Controls Inc. 18 Ships Complete Ships complete… A 2GB CompactFlash card is included The ProducTVity Station DVI to HDMI cable allows connection to televisions. HDMI to DVI adapter allows connection to a PC monitor for application development in an office environment. © Red Lion Controls Inc. 19 Potential Savings Studies indicate that displaying information in real time provides immediate gains in profitability Only the customer can determine what the potential is… – If visual management increased their output by just 5, 10 or 15%, what’s that equate to in dollars? – What would a downtime reduction of 10 or 20% equate to in dollars? – What does meeting customers deadlines, avoiding scrap and preventing machine damage equate to in dollars? © Red Lion Controls Inc. 20 Visual Management Products Remember, Red Lion offers a complete range of visual management solutions for industry! LD & MPAX/EPAX Series © Red Lion Controls Inc. PFM Series Marquees 21 Price Customers Have a Choice Large LED displays • Analog, digital & serial inputs • Digital & analog outputs • Communications capability • 2.25" and 4" models available DSP + LED Marquee • Alphanumeric, multi-line • 200+ comms drivers • Data logging • Web server • Remote email/text alerts • Expandable I/O • Various sizes available ProducTVity Station + TV • Hi res DVI/HDMI output • 200+ comms drivers • Data logging • Web server • Remote email/text alerts • Expandable I/O • Syncs w/ MS SQL Server® Performance © Red Lion Controls Inc. 22 Thank You For more information 20 Willow Springs Circle | York, PA 17406 USA +1 (717) 767-6511 | www.redlion.net | [email protected]