Transcript Slide 1
Ultra-shallow SIMS for semiconductor depth profiling Andrew T. S. Wee Department of Physics National University of Singapore SIMS-17, Toronto, Sep09: “Depth Profiling" discussion session Scope 1. Enabling technologies for ultimate CMOS scaling 2. Solutions to surface transient problem 3. Low energy SIMS optimal conditions 4. Oblique incidence SIMS 5. Beyond Si and III-V: Graphene? 6. Future of ultrashallow profiling Technology Navigation for Si CMOS Performance or Objective Function (Ion, Ioff, density) Conventional Scaling does not give Historical Performance Improvement Schematic Illustration of a Performance Optimization Problem Hitting a Performance Plateau ? Conventional Device Scaling: • Reduce EOT (equivalent oxide thickness), LG, xj, etc. • Increase doping concentration • Reduce VDD to contain power consumption. What happened recently: • EOT scaling stalls (due to excessive leakage current). • LG scaling slows down. • Pitch Scaling continues for increased circuit density. • VDD scaling faces challenges due to non-scalability of Vth. Courtesy of YC Yeo Overview of Scaling Limitations Reduce LG Device Density ↑ Short-Channel Effects ↑ Requires EOT, xj , NA scaling VDD Reduce Supply Voltage VDD If (VGS - Vth) is fixed, Vth should ↓ Ioff ↑ If Ioff is fixed, (VGS - Vth) ↓ Ion ↓ LG Reduce Junction Depth xj Parasitic Series Resistance ↑ Reduce Gate Dielectric Thickness Gate Leakage Current ↑ Gate Depletion Effects ↑ G Need to Increase Poly-Doping but limited by solubility of dopants S Simple Expression for drive current Ion D Increase Doping Concentration NA Carrier Mobility ↓ Ion = mCox(W/LG)(VGS - Vth)2 If the carrier transport properties, e.g. mobility, of the channel can be engineeried, technology evolution can take a different direction. Courtesy of YC Yeo World’s Smallest Strained Transistors (5 nm) Breakthrough announced at VLSI Symp. 2008, Honolulu, HI. Yeo’s Nanoelectronics Group After Germanium Epitaxy Growth Before Growth of Germanium Stressor Yeo’s Nanoelectronics Group 5 nm Gate Length is one of the Smallest in the World. First Demonstration of Germanium Stressor to create High Strain Levels in a tiny volume of Silicon Channel in a Transistor Significant Increase in Carrier Mobility! Impact: Future of Electronics. - Potentially influence path of technology development. - Show a way to scale Silicon Transistors towards its Ultimate Limit. Courtesy of YC Yeo New Paths of Technology Evolution Performance or Objective Function (Ion, Ioff, density) Schematic Illustration of Path of Future Technological Evolution Performance Achievable with New Material Capabilities Search for New Knobs to tweak to improve performance Performance Achievable with Existing Set of Materials • Modification of Properties of Existing Materials (e.g. Strained-Si) • New Materials (e.g. MetalGate/High-k, New Channel Materials) • New Device Structures (e.g. Multiple-Gate Transistors) Courtesy of YC Yeo Current CMOS Research Frontiers Far High-Mobility Materials (III-V’s), Strain Engineering S D S/D Resistance Reduction Dopant-Segregation, Metallic S/D Metal-Gate/High-k Dielectric Stack Technology New Strain Engineering Technologies Transistor Cross-Section Provide Technology Solutions For Early Evaluation Novel Silicide Materials Now Long-Term (Beyond 2020) Mid-Term (Ultimate CMOS) Advanced Channel Materials, Near-Term (Major Impact in Industry) with Sub-60 meV/decade swing: Tunnel FETs Explore Revolutionary Nanodevices SIMS challenges: 1. Ultra-thin dielectric layer 2. Ultra -shallow dopant profiles, junction depths Beyond-CMOS Logic Switches Timeline Limitations of SIMS profiling: • Poor lateral resolution (̴100nm); need test structures • Instrumental effects • Includes unactivated dopants Future Courtesy of YC Yeo SIMS Depth Profiling • SIMS is a destructive technique whereby a crater is formed in the sample under ion sputtering • SIMS depth resolution depends on the choice of ion species, incidence angle and impact energy • During ion-beam sample interactions, surface roughening and mixing are the main limiting factors of depth resolution Surface roughening – the roughening of sample surface due to inhomogeneous incorporation of oxygen Atomic mixing – the pushing of atoms to deeper layers due to ion bombardment. Surface transient & roughening in low energy SIMS Ref: T.J. Ormsby et al. Applied Surface Science 144–145 (1999) 292–296 Ep > 2 keV, 0°<p<60° Xp=O2+,Cs+ 3 regions: (1) Transient (2) Steady-state (3) Roughening Ep < 2 keV Region 1 & 3 coalesce (Region 2 exists for narrow energy dependent range in p.) SIMS Instrumentation ATOMIKA 4500 SIMS Depth Profiler: – Ultra-low energy quadrupole SIMS – “Floating” low energy ion gun (FLIGTM) capable of delivering stable ion beams down to 100 eV – Incidence angles from 0 (normal) to 70 Oblique incidence SIMS: CAMECA IMS 6f Magnetic Sector SIMS: – EM post-acceleration system – Sample stage with eucentric rotation capability (20 rev/min) – Primary ions: O2+ Incidence angle: 44°-69° – Oxygen flooding: 1.0 10-6 torr (max) – Energy range: 0.5 to 10.0 keV CAMECA Wf Magnetic Sector SIMS: - Gui D et al., Chartered Semiconductor Samples: Ge and B delta doped Si wafers • quantify surface transient, depth resolution, sputter rates Scope 1. Enabling technologies for ultimate CMOS scaling 2. Solutions to surface transient problem 3. Low energy SIMS optimal conditions 4. Oblique incidence SIMS 5. Beyond Si and III-V: Graphene? 6. Future of ultrashallow profiling Solutions to Surface Transient problem • • Cap the surface • Shallow implant in Si: H. U. Ehrke et al. Insight 2007, Napa, USA • SiON: D. Gui et al, Appl. Surf. Sci. 255, 1437-1439 (2008) Backside depth profiling • • • Lower impact energy and select incidence angle • W. Vandervorst, Appl. Surf. Sci. 255, 805–812 (2008) • A.R. Chanbasha, A.T.S. Wee, Surf. Interface Anal. 37 (2005) 628-632; A.R. Chanbasha, A.T.S. Wee, Surf. Interface Anal. 39 (2007) 397-404. Atom probe for 3D profiles • • 18O • • Yeo K. L., Wee A. T. S., Liu R., Ng C. M., Surf. Interface Anal. 33 (2002) 373. P.A. Ronsheim et al, Appl. Surf. Sci. 255, 1547-1550 (2008) sputtering H. U. Ehrke et al. SIMS XVI, (2007) PCOR-SIMS for high dose shallow implant • Point-by-point data corrections for all regions of profile; CEA, Application Notes, 2007 SiON with capping layer 6 1E24 -3 10 Cs2 5 + 10 4 10 1E22 + OCs2 1E21 3 10 N 2 10 1E20 1 10 0 1E19 0 2 4 6 8 10 10 Depth/nm N concentration/ats.cm -3 1E24 N uncapped N capped 1E23 1E22 1E21 Intensity/cps N concentration/ats.cm 1E23 To achieve better device performance, it is preferable to have a N peak close to the top surface of the nitrided gate oxide, which fabricated by using decoupled plasma nitridation (DPN). However, it is a challenge to obtain accurate N dose and profile shape due to the surface effect. One solution is to cap the SiON with a thin layer of oxide. D. Gui et al, Appl. Surf. Sci. 255, 1437-1439 (2008) • MCs2+ technique 1E20 1E19 1E18 -5 0 5 Depth/nm 10 15 Backside SIMS depth profiling using SOI wafers Yeo K. L., Wee A. T. S., Liu R., Ng C. M., Surf. Interface Anal. 33 (2002) 373. Yeo K. L., Wee A. T. S., See A., Liu R., Ng C. M., Appl. Surf. Sci. 203 (2003) 335. Yeo K. L., Wee A. T. S., Liu R., Zhou F. F., See A., J. Vac. Sci. Technol. B 21 (2003) 193. Amorphous Si capped Si SiO2 Epoxy Dummy Si 11B +0.5keV 5E14at./cm2 (Si pre-amorphized); O2+1.5keV+1keV Scope 1. Enabling technologies for ultimate CMOS scaling 2. Solutions to surface transient problem 3. Low energy SIMS optimal conditions 4. Oblique incidence SIMS 5. Beyond Si and III-V: Graphene? 6. Future of ultrashallow profiling Systematic low energy SIMS study • Low energy SIMS (250 eV - 1 keV) using both O2+ and Cs+. • Wide range of incidence angles (0 – 70) using a quadrupole SIMS. • Variations in surface transient widths, depth resolution sputter rates reported. • Optimum profiling conditions are recommended for silicon ultrashallow profiling (using O2+ and Cs+). 1. 2. 3. 4. • A.R. Chanbasha, A.T.S. Wee, Surf. Interface Anal. 37 (2005) 628-632. A.R. Chanbasha, A.T.S. Wee, J. Vac. Sci. Technol. B 24 (2006) 547-553. A.R. Chanbasha, A.T.S. Wee, Surf. Interface Anal. 39 (2007) 397-404. A.R. Chanbasha, A.T.S. Wee, J. Vac. Sci. Technol. B 25 (2007) 277-285. Understanding the SIMS altered layer: In-situ XPS study • Tan SK, Yeo KL, Wee ATS, Surf. Interface Anal. 36 (2004) 640-644 Effect of O2+ SIMS on surface transients A.R. Chanbasha, A.T.S. Wee, Surf. Interface Anal. 37 (2005) 628-632 Intensity (cps) 1.E+06 Ip 1.E+05 44SiO+ 30Si+ 1.E+04 • Ge delta layers 1.E+03 • depth markers 1.E+02 70Ge+ • depth resolution 1.E+01 1.E+00 0 50 100 Depth (nm) 150 Depth profile obtained using Ep ~250eV at ~20o 200 Surface transient - incomplete oxidation 30Si+ 1.E+06 a) 250 eV Intensity (cps) Intensity (cps) 1.E+05 profiles for (a) Ep ~250 eV (b) Ep ~500eV and (c) Ep ~1keV 1.E+04 0 40 10 50 20 60 30 70 1.E+03 Intensity (cps) 1.E+05 1.E+04 0 1.E+07 b) 500 eV 1 2 3 4 5 0 1 2 3 4 5 Equilibrium signals: c) 1 keV -1 keV : profiles at < 40o, eqm signals higher than initial. 1.E+06 - but not at > 50o, 1.E+05 -500 eV: lower eqm intensities at > 60o 1.E+04 0 2 4 6 8 Apparent Depth (nm) 10 -250 eV: eqm Intensities are higher at all SIMS Altered Layer @ Steady State Sputtering S. K. Tan, K. L. Yeo, A. T. S. Wee, Surf. Interface Anal. 36 (2004) 640. XPS relative concentrations. XPS Si 2p spectra of the crater surface at steady state of 4 keV O2+ bombardment. Si(0) Si(II) Si(IV) Si(I) Si(III) Si(IV) (b) 0 o SiO2 (c) 15 Super saturation of oxygen 70 REL. CONC. (%) (a) Si(100) 80 60 Si(I) Si(III) O 50 40 Si(II) Si(IV) 30 20 10 o 0 (d) 30 (e) 45 (f) 55 sub-oxide + SiO2 o o o (g) 70 106 0 10 20 30 40 50 60 INCIDENT ANGLE (Degree) 70 O2+ bombardment sub-oxide Ion incorporation o 104 102 100 Binding Energy (eV) 98 vs. Sputtering Different oxide layer Transient Width (nm) Surface transient – transient width 16 14 12 10 8 6 4 2 0 SiO+ (500 eV) Si+ (500 eV) SiO+ (1 keV) Si+ (1 keV) ref 12 Si+(560 eV) ref.12 + + Si (1 keV) SiO (250 eV) Si+ (250 eV) 0 10 20 30 40 50 60 70 Angle of Incidence 80 90 Difference greatest at θ where ztr coincides with surface roughening. 1keV/40o and 500eV/50o ~ θc for oxidation Measured transient width based on both 44SiO+ and 30Si+ -ztr < 1nm at Ep~250eV, θ~0-50o -ztr~0.7nm at Ep~250eV, θ~0-20o -ztr~0.7nm at Ep~500eV, θ~0-10o -ztr 1.5nm at Ep~1keV, θ~0-10o Sputter rates with depth 1.6 1.6 b) 500 eV 1.4 1.2 1.0 0.8 0 10 20 30 40 50 60 70 1.4 1.2 1.0 0.8 0.6 0.6 1.6 Relative Sputter Rate Relative Sputter Rate Relative Sputter Rate a) 250 eV c) 1 keV 1.4 -250eV: stable 0o<<40o diff d1-avg 7% 1.2 -500eV: stable 0o<<40o diff d1-avg10% 1.0 -1keV: stable 0o<<20o diff d1-avg 11% 0.8 0.6 0 20 40 60 80 Depth (nm) 100 120 Normalized sputter rates throughout the depth Summary of surface transient width, sputter rate and the onset of roughening for O2+ sputtering 250eV 500eV 1keV Surface Spike Nil > 50o - 60o >30o - 40o Equilibrium signals lower than initial Nil > 60o > 50o c (incomplete oxidation) Nil > 60o > 50o Different ztr for SiO+ and Si+ > 60o 40o < < 50o 30o < < 50o Onset of roughening ~ 60o ~ 50o ~ 40o Range of giving lowest ztr ~ 0o - 20o ~ 0o – 10o ~ 0o – 10o Lowest ztr 0.7nm 0.7nm 1.5nm Sputter rate max. at ~ 50o ~ 60o ~ 60o Sputter rate min. at ~ 0o ~ 0o ~ 0o Stable erosion rate at 0o < < 40o 0o < < 40o 0o < < 20o ~ 10% ~ 11% Difference in sputter rate between near surface and throughout depth for with stable erosion rate ~ 7% O2+ SIMS depth resolution parameters (FWHM and ld) dependence on energy for the first delta-layer profile at ~ 0o. Summary of results of O2+ sputtering Lowest FWHM 250eV 500eV 1keV 1.5nm 2.2nm 3.5nm ~ 0 – 30o ~ 0 – 20o ~ 60 - 70o (50nm) with lowest FWHM ~ 0 - 40o throughout depth with lowest FWHM to a limited depth (nm) Nil ~ 60 - 70o (12nm) Lowest ld < 1nm ~ 1.2nm ~ 1.8nm with lowest ld throughout depth ~ 0 -50o ~ 0 - 30o ~ 60 -70o ~ 0 - 20o ~ 60 -70o with best dynamic range ~ 50o ~ 40o ~ 30o Highest dynamic range 6.8 x 103 8.9 x 103 2.3 x 104 Effect of Cs+ SIMS on surface transients A.R. Chanbasha, A.T.S. Wee, Surf. Interface Anal. 39 (2007) 397-404 1.E+06 30 Intensity (cps) 1.E+05 Si- Ip 59 2Si 1.E+04 1.E+03 98 1.E+02 SiGe- 1.E+01 1.E+00 0 50 100 150 Depth (nm) Depth profile: Ep~320eV at θ~50o 200 1.E+06 30Si- Intensity (cps) a) 320eV 1.E+05 1.E+04 0 40 10 50 20 60 1.E+03 1.E+06 Intensity (cps) b) 500eV 1.E+05 30 70 3 distinct profile trends: 1 (a) Abrupt rise before steady state (Ep~320eV, 30-50o; Ep~500eV,30-40o; Ep~1keV, 20-30o) - progressive build-up of Cs (b) Abrupt rise then gradual rise to steady state (Ep~500eV, 0-20o; Ep~1keV, 0-10o) 1.E+04 2. Abrupt rise, shoulder before steady state (Ep~320eV, 0-20o) - indicative of onset of roughening - only >50o (Kataoka et al. [2003]) - confirmed by AFM, SiO2/Si interface 1.E+03 1.E+07 c) 1keV Intensity (cps) profiles 1.E+06 1.E+05 1.E+04 1.E+03 0 2 4 6 8 Apparent Depth (nm) 3. Less abrupt rise, peak before steady state (Ep~320eV, 60-70o; Ep~320eV, 50-70o; 10 Ep~1keV,40-70o) Transient width Transient Width (nm) 25 Minimum ztr: Ep~320eV, θ~40o – 2.0nm Ep~500eV, θ~ 40o – 1.4nm Ep~1keV, θ~30o – 1.5nm 30Si(500eV) 20 15 30Si(320eV) 30Si(1KeV) 10 ztr < 2Rnorm 2Rnorm 1 keV 5 2Rnorm 500 eV 2Rnorm 320 eV 0 0 10 20 30 40 50 60 Angle of Incidence 70 80 90 Enhanced ztr: >50o Reducing Ep not significant in reducing ztr Θ>50o not suitable for ultrashallow dopant profiling a) 320eV Relative Sputter Rate Sputter rates with depth 1.8 0 40 1.6 10 50 20 60 30 70 1.4 1.2 1.0 0.8 0.6 1.6 Other angles – error ~15% Relative Sputter Rate Only at can average sputter rate be used. Difference is ~3% b) 500eV 1.4 1.2 1.0 0.8 0.6 1.6 Relative Sputter Rate Ep~320eV,θ~0-10o c) 1keV 1.4 1.2 1.0 0.8 0.6 0 20 40 60 80 Depth (nm) 100 120 Summary of results from this work using ultralow-energy Cs+ sputtering. 320eV 30Si- profile with no peaks & no shoulders) θ ~ 30-50o 30Si- profiles with shoulders θ ~ 0 - 20o 30Si- profiles with peak θ ~ 60-70o Enhanced transient width 11 θ Range of θ giving lowest ztr ~ 30-40o 1keV θ~ 20-30o θ~ 0-10o(gradual rise) Nil θ ~ 50-70o Nil Θ ~ 40-70o θ > 60o Θ > 65o ~ 30o θ ~ 30o Θ ~ 20-30o ~ 50o (250eV) θ ~ 55o θ ~ 60o θ θ θ > 57o (250 eV) Equilibrium signals maximum intensity at θc roughening (evaluated at 25μm) 27 500eV θ Lowest ztr ~ 30-50o 2.0 nm θ Sputter rate max. at θ ~ 30-50o 1.4 nm θ ~ 20-30o 1.5 nm ~ 50o θ ~ 60o θ ~ 60o ~ 0o, 70o θ ~ 0o θ ~ 0o Sputter rate min. at θ Stable erosion rate (surface cf depth) at θ ~ 0-10o(i) θ ~ 20-50o(ii) θ ~ 40-50o θ ~ 50-60o ~3%(i) ~ 15% (ii) ~15% ~15% Difference in sputter rate between near surface and throughout depth for θ with stable erosion rate Depth resolution (FWHM) 5 b) FWHM (nm) 4 y = -0.019x + 3.8 3 2 y = -0.019x + 3.2 y = -0.019x + 3.0 1 320 eV 500 eV 1 keV 0 0 10 20 30 40 50 Incident Angle 60 70 Linear relationship between the depth resolution in terms of FWHM (dz) with θ when there is no surface roughening Cs+ SIMS depth resolution parameters (FWHM and λd) dependence on energy for the first delta-layer profile at θ ~ 0o. Summary of results observed with ultralow-energy Cs+ sputtering 320 eV 500 eV 1 keV Lowest FWHM 1.9nm 2.2nm 2.5nm θ with lowest FWHM throughout depth (120 nm) θ~ θ~ θ ~ 60o (up to 80 nm) 50o 50o θ ~ 60o θ with low FWHM to a FWHM ~ 2.6 nm limited depth (up to 23 nm) θ ~ 60o FWHM ~ 2.3 nm (up to 12 nm) θ ~ 50o FWHM ~ 2.6 nm (up to 103 nm) θ with good depth resolution θ ~ 30-50o (< 2.4 nm) θ ~ 30-50o (< 2.5 nm) θ ~ 40-60o (< 3.0 nm) Lowest λd ~ 1.1 nm/e ~ 1.1 nm/e ~ 1.5 nm/e with lowest λd throughout depth θ ~ 50-70o θ ~ 60 -70o θ ~ 70o θ ~ 50o θ ~ 70o 3.0 x 103 2.8 x 103 θ θ with best dynamic range θ ~ 60o Highest dynamic range 1.1 x 103 Summary for low energy SIMS • O2+: – Minimum transient width achievable at normal and near normal incidence – Reducing Ep beyond 500eV does not result in significant reduction in ztr • Cs+: – Lowest ztr reported ~ 1.4-2nm – Best depth resolution achievable over wider range of θ • Optimum conditions for analysis – O2+: Best working range with narrow transient and accurate depth calibration: 250eV, 0-20o; 500eV,0-10o; ztr ~0.7nm – Cs+: Best condition for high depth resolution and good dynamic range: 250eV, 40o Scope 1. Enabling technologies for ultimate CMOS scaling 2. Solutions to surface transient problem 3. Low energy SIMS optimal conditions 4. Oblique incidence SIMS 5. Beyond Si and III-V: Graphene? 6. Future of ultrashallow profiling B- profiles using 500 eV SIMS impact energies at 46° with and without oxygen flooding Normalized matrix intensity 10-1 10-2 10-3 No Flooding With Flooding 10-4 0 20 40 60 80 100 120 140 160 Sputter depth (nm) Oxygen flooding improves depth resolution and suppresses crater bottom roughening effects 180 200 Delta B profiles obtained using various SIMS impact energies at 46° with oxygen flooding at saturated pressure (1.6 × 10-6 torr) Normalized B intensities 10-1 • Oxygen flooding improves resolution in 0.5-2.0 keV incident energy range. • Resolution is best at 500 eV. 10-2 10-3 10-4 0 2.0 keV 1.5 keV 0.5 keV 20 40 60 80 100 120 140 160 180 200 Depth (nm) Effect of Oxygen Flooding on Crater Surface Composition and Surface Roughening in SIMS profiling using 1 keV O2+ 7 10 6 10 5 30 Intensity of Si+ (counts per sec) 10 10 No 5.4 6.5 7.5 1.9 4 0 20 40 Flooding -8 X 10 m bar -8 X 10 m bar) -8 X 10 m bar -7 X 10 m bar 60 Sputter D epth (nm ) 80 100 Ref: Ng CM, Wee ATS, Huan CHA, See A, J VAC SCI TECHNOL B 19: (3) 829-835 MAY-JUN 2001 • Intensity of 30Si+ as a function of depth for sputtering under various flooding pressures. • Reduction of surface transient with increasing flooding • Shift of roughening transition to shallower depths Sample rotation with oxygen flooding 3.0 at depth ~ 30nm 2.5 at depth ~ 100nm roughness/nm 2.0 1.5 1.0 0.5 0.0 1E-6 1E-5 1E-4 1E-3 0.01 Oxygen flooding has two competing effects on the surface roughening, i.e., enhancement of initiating roughening and suppression of roughening development. At the intermediate pressure of ~ 5.8E-5 Pa, the surface roughening becomes most pronounced. The surface roughening is negligible without flooding or with flooding at the saturated pressure. flooding pressure/Pa Pressure/Pa Z on/nm Wtr/nm 4.40E-05 30.2 24.4 5.00E-05 16.8 16 6.00E-05 7.8 6.2 7.00E-05 5.8 4.4 7.50E-05 5.4 3.8 D. Gui et al, Appl. Surf. Sci. 255, 1433-1436 (2008) 7.70E-05 5 3.3 Effect of Oxygen Flooding on Surface Topography (a) No flooding rms = 0.3 nm (b) Flooding at intermediate pressure (6.5 10-8 mbar) rms = 2.5 nm (c) Flooding at saturated pressure (1.9 10-7 mbar) rms = 0.1 nm 2 2 mm2 AFM images of the crater surface after SIMS profiling with (a) no oxygen inlet; (b) intermediate pressure (6.5 10 -8 mbar); and (c) saturated pressure (1.9 10-7 mbar) of oxygen • Effect of Oxygen Flooding on Surface Composition (d) (c) Si • (4+ )+ Si Si 3+ Si Si 2+ 1+ Si o Sat.pressure (1.9 10-7 mbar) 4+ (a) (b) (c) Interm. pressure (6.5 10-8 mbar) • (b) No Flooding (a) (d) Virgin sample Curve fitting for the XPS spectra obtained for virgin Si sample; no oxygen inlet; intermediate pressure (6.5 10 -8 mbar); saturated pressure (1.9 10 7 mbar) of oxygen. (b), (c) and (d) were obtained at a sputtered depth of about 100 nm. Only the Si 2p3/2 peak components are shown here for clarity. Shallow As profiled by CAMECA Wf 2keV As 500eV Cs+ O2 flooding Using oxygen flooding in combination with low energy Cs+ sputtering, improves the sensitivity of SIMS profiling and removes the variation of the ion yield at the native oxide/silicon interface. A. Merkulov et al. Appl. Surf. Sci. 231–232 (2004) 640–644 Conclusions for Oblique incidence SIMS • Low primary ion energies (sub-keV) improves depth resolution. • Oxygen flooding and/or sample rotation is needed for oblique incidence sub-keV SIMS profiling to suppress surface roughening. • Oxygen flooding needs to be performed at saturation pressures whereby SiO2 (and not sub-oxides) forms to suppress surface roughening. Scope 1. Enabling technologies for ultimate CMOS scaling 2. Solutions to surface transient problem 3. Low energy SIMS optimal conditions 4. Oblique incidence SIMS 5. Beyond Si and III-V: Graphene? 6. Future of ultrashallow profiling Leading Strained Transistor Technologies World’s First Transistor with Silicon-Carbon Stressors Reported in IEDM 2004 Body Thickness is ~18 nm World’s First ThinBody Transistor with SiliconCarbon Stressors Electron Device Letters 2007 World’s First Integration of Silicon-Carbon Stressors with Tensile SiN Liner VLSI Symp. 2006 Yeo’s Nanoelectronics Group Yeo’s Nanoelectronics Group Yeo’s Nanoelectronics Group Yeo’s Nanoelectronics Group World’s First Nanowire Transistor with Silicon-Carbon Stressors IEDM 2006 Yeo’s Nanoelectronics Group Si:C Si First Integration of SiliconCarbon Stressors in Transistor with SiGe Channel VLSI Symp. 2006 Si:C Si:C 25 nm nanowire Courtesy of YC Yeo Taxonomy for Emerging Research Information Processing Devices Ref: International Roadmap for Semiconductors (ITRS) 2007 Challenges of CMOS Technology Intel's 45-nm high-k metal-gate process (Intel® Core™ i7 processor ) Intel’s 32 nm Nehalm chip architecture http://www.techlivez.com/2007/09/intel-reveals-worlds-first-32nm-chip-technology/ www.cycho.org/research/blog/ Scaling CMOS to and beyond the 16 nm technology generation: “Develop new materials to replace silicon as an alternate channel to increase the saturation velocity and maximum drain current in MOSFETs while minimizing leakage currents and power dissipation for technology scaled to 16 nm and beyond. Candidate materials include Ge, SiGe, III-V compound semiconductors, and graphene. Develop 1D (nanowire or nanotube) structures to scale MOSFETs and CMOS gates beyond the 16 nm technology generation.“ Ref: International Roadmap for Semiconductors (ITRS) 2007 Emerging Research Materials Ref: International Roadmap for Semiconductors (ITRS) 2007 • Graphene may enable novel and complementary applications to carbon nanotubes (CNT), its 1D counterpart. Graphene is receiving considerable attention because it exhibits ambipolar carrier conduction, a carrier mobility as high as ~ 2×106 cm2/V-sec, and a defect density of ~1×1010/cm2. • … mobility … is practically independent of temperature, thus opening the possibility of room temperature ballistic transport at the submicrometer scale. • Graphene on SiC can be patterned and etched by conventional planar lithography techniques and has the best reported transport properties, but processing temperatures, 1200–1400°C, are incompatible with CMOS fabrication. • Since the bandgap of nanoribbons varies inversely with the ribbon width, it is possible to pattern and tune their electronic properties, such as bandgap opening due to lateral size quantization, though dimensional control. Graphene-on-SiC FETs near DARPA targets http://nanotechweb.org/cws/article/tech/39365 Technology update Jun 4, 2009 • HRL Laboratories has claimed a big leap forward in radio-frequency graphene transistors just days after describing the first such devices in IEEE Electron Device Letters. On May 21, the Malibu, California, research institution said that it had made devices from single-layer graphene on 2 inch diameter SiC wafers with much-improved performance figures. • “They have world-record field mobility of approximately 6000 cm2/Vs, which is six to eight times higher than current state-of-the-art silicon n-MOSFETs,” said HRL senior scientist JeongSun Moon. • The researcher also described the ratio of on-state current to off-state leakage current, Ion/Ioff of 19 for the devices as “excellent”. Multi-technique surface analytical approach Single-layer graphene on SiC STM: 4 nm 1 nm multi-layer graphene or HOPG 1 nm G Raman Intensity 1594 SiC D 1520 1370 1000 2D SiC 1710 2735 2-3 layer EG 2710 1365 single layer EG 1593 0 1200 1500 1800 2100 2400 -1 Wave Number /cm 2700 3000 Raman: Ni ZH et al., Phys. Rev. B 77 (2008)115416. XPS: Chen. W, et. al. Surf. Sci, 596, 176 (2005) Scope 1. Enabling technologies for ultimate CMOS scaling 2. Solutions to surface transient problem 3. Low energy SIMS optimal conditions 4. Oblique incidence SIMS 5. Beyond Si and III-V: Graphene? 6. Future of ultrashallow profiling Minimum low energy SIMS depth resolution? W. Vandervorst, Applied Surface Science 255 (2008) 805–812 • Unlimited reduction of the primary ion energy is not possible as below the threshold energy for sputtering, no target removal occurs anymore. • O2: minimum value for sputtering lies around 30–40 eV • Cs: the threshold energy for sputtering lies around 100–10 eV. Cluster beams W. Vandervorst, Applied Surface Science 255 (2008) 805–812 • Cluster beams do not seem to solve the depth resolution issues and suffer from unexpectedly large decay length values when considering the low energy per constituent atom. • Formation of a deposit limits the reduction in primary beam energy Future of ultra-shallow profiling? • Ultra shallow SIMS – “SIMS performance needs to be improved down to the 0.5 nm/dec level. Meeting this target is extremely difficult and can only be approached by going as low as 100 eV.” (Vandervorst, SIMS XVI 2007) – But SIMS is still the technique of choice for the semiconductor industry as it is relatively simple, and reproducibility rather than accuracy is needed • 3D Atom probe – sample preparation (needle shape specimen with a top radius 50 nm) typically requiring extensive focused ion beam milling • Low energy ion scattering (LEIS) – For heavier atoms in lighter matrix • Angle (& energy) resolved XPS – Lower sensitivity, but ultra shallow doping levels often >1020 at/cm3 • Combination of complementary surface analysis techniques – new materials to replace silicon (Ge, SiGe, III-Vs, graphene); matrix effect issues with SIMS XPS, UPS, AES SIMS LT-STM VT-STM Synchrotron PES, XAS Thank You Questions? Semiconductor Challenges to SIMS W. Vandervorst, Applied Surface Science 255 (2008) 805–812 • The development of the (sub-)32 nm technologies requires the formation of very shallow dopant profiles by low energy (cluster) implantation and diffusion-less (flash or laser) anneal leading to junction depths as small as 10 nm and with a steepness in the order of 1–2 nm/dec. • Requirements on the SIMS depth resolution can be achieved by lowering the primary beam energy to 250–500 eV. Difficulty in adjusting incident angle Generally speaking, magnetic SIMS has limitations in tuning the incident angle. It is even more difficult for CAMECA Wf to adjust the incident angle because the primary beam passes through split extraction field to reduce the deflection of primary beam in shallow depth profiling. Challenges of Si CMOS Technology -Device scaling Objective: increase packing density and switching speed 65nm technology node Gate oxide ~1-3nm Lg Gate EOT Source SDE SDE Drain xj Lch SIMS challenges: 1. Utra thin dielectric layer 2. Shallow dopant profiles, junction depths Lch decrease, electric field interaction results in leakage from D-S when transistor is off (SCE) >Shallower junction depth ~ 13-30nm