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Metallic Materials Acceptance Criteria for Metallic Materials in Contact with Drinking Water Thomas Rapp Section II 3.4 Distribution of Drinking Water 22.04.2009 Twinning Poland 1 Metallic Materials Outline: • Metallic Materials in Contact with DW • DWD Requirements • Testing • Acceptance Criteria • Composition List 22.04.2009 Twinning Poland 2 Metallic Materials Metallic Materials in Contact with DW Products: made of materials 22.04.2009 Twinning Poland 3 Metallic Materials Metallic Materials in Contact with DW Pipe-Materials: Stainless Steel: Galvanised Steel: Copper/ Tinned Copper: Lead: 22.04.2009 Twinning Poland 4 Metallic Materials Metallic Materials in Contact with DW Materials for Components: • Brass (Cu-Zn-Pb alloy) • Gunmetal (Cu-Sn-Zn-Pb alloy) 22.04.2009 Twinning Poland 5 Metallic Materials Metallic Materials in Contact with DW Metal Release depends on: • Metal Composition and Surface Characteristics • Composition of the Drinking Water • Design of the Installation • Age of the Installation • Stagnation Time 22.04.2009 Twinning Poland 6 Metallic Materials Age of Installation: Kupferkonzentration in der S1-Probe in Berlin (pH 7,3 - 7,7) 6 Mittelwert 10 Wohnungen [Cu] in mg/l 5 Wohnung 6 4 3 2 1 0 0 6 12 18 24 30 Monate nach Neuinstallation 22.04.2009 Twinning Poland 7 Metallic Materials DWD Requirements 22.04.2009 Twinning Poland 8 Metallic Materials DWD Requirements Parametric Values: • Pb Weekly Average • Cu • Ni • Sb, As, Cd • Cr, Hg, Se • Al, Fe, Mn, Na 22.04.2009 Twinning Poland 9 Metallic Materials DWD Requirements Weakly Average Value? • No harmonised method available • National interpretation required Germany: UBA Sampling Recommandation http://www.umweltbundesamt.de/wasser-e/themen/downloads/drinking-water/UBA-sampling-recommandation.pdf 22.04.2009 Twinning Poland 10 Metallic Materials DWD Requirements S ta g n a tio n C u rve (C o p p e r P ip e / B e rlin T a p W a te r) 4 ,0 3 ,5 [C u ] in m g /l 3 ,0 2 ,5 2 ,0 4 h 1 ,5 M (T ) 1 ,0 0 ,5 0 ,0 0 2 4 6 8 10 12 14 16 18 S ta g n a tio n T im e in h 22.04.2009 Twinning Poland 11 Metallic Materials DWD Requirements M ittlere V erw eilzeiten zeiten vo n 78 H au sh alten V erw eilzeitzeit in m in 250 200 150 100 III/31 I/15 I/7 II/17 II/14 II/16 II/1 III/41 II/23 II/19 V/32 V/36 III/27 III/37 I/20 III/34 III/36 V/33 II/3 I/22 I/4 I/30 II/6 I/16 I/24 0 I/8 50 S erie/H au sh alt 22.04.2009 Twinning Poland 12 Metallic Materials DWD Requirements UBA Sampling Recommandation Monitoring Individual Investigation Fully Flushed Sample (1 L) (S0) Random Daytime Sample (1 L) (2h)- 4h Stagnation First Liter Stagnation Sample (S1) Second Liter Stagnation Sample (S2) 22.04.2009 Twinning Poland 13 Metallic Materials Testing Materials 22.04.2009 Twinning Poland 14 Metallic Materials Testing Metals release is caused by corrosion: • long lasting process • depends on water composition 22.04.2009 Twinning Poland 15 Metallic Materials Testing Test Method: EN 15664-1 Test Waters: prEN 15664-2 22.04.2009 Twinning Poland 16 Metallic Materials Test Device: 22.04.2009 Twinning Poland 17 Metallic Materials 22.04.2009 Twinning Poland 18 Metallic Materials Testing Test Method: EN 15664-1 22 Flow periods per day (each 1 or 2 min) Flow rate: 5 l/min Total water flow: 145 l/d Operation time: min. 26 weeks Sampling: 8 samples after 0,5; 0,5; 1; 1; 2; 4; 8 and 16 h stagnation 22.04.2009 Twinning Poland 19 Metallic Materials Testing Hygienic Fitness Interaction with a local water General Hygienic Fitness e.g. for copper pipes 22.04.2009 Twinning Poland 20 Metallic Materials Testing Assessment of General Hygienic Fitness Category of Materials Reference Material 3 Test waters acc. to prEN 15664-2 22.04.2009 Material Comperative test with 1 test water Twinning Poland 21 Metallic Materials Testing Assessment of General Hygienic Fitness Test Waters for Reference Materials (prEN 15664-2): Nr Characteristics pH [HCO3-] [Cl-] + TOC in mmol/l [SO42-] in in mg/l mmol/l 1 very hard, neutral water 7,1- 7,5 > 5 >3 > 1,5 2 soft water, weakly acidic 6,7- 7,1 0,5- 1,3 - - 3 soft water, alkaline 8,0- 8,4 0,7- 1,3 - - 22.04.2009 Twinning Poland 22 Metallic Materials Testing Products 22.04.2009 Twinning Poland 23 Metallic Materials Testing Characteristics due to the production: • Lead film on surfaces • Nickel on inner surfaces of chromium plated products 22.04.2009 Twinning Poland 24 Metallic Materials Testing 22.04.2009 Twinning Poland 25 Metallic Materials Acceptance Criteria 22.04.2009 Twinning Poland 26 Metallic Materials Acceptance Criteria 4 MS proposal: Procedure for the Acceptance of Metallic Materials Used in Contact with Drinking Water (21. Nov 2008) Germany: DIN 50930-6 (in revision) 22.04.2009 Twinning Poland 27 Metallic Materials Acceptance Criteria Metallic Corrosion Products in the Test Waters: Criteria Acceptance Level Compliance with DWD parametric values After 3 months (formation of corrosion layers) Acceptable Contribution to DWD parametric values • 50% for Composition Elements • 90% for Copper 22.04.2009 Twinning Poland 28 Metallic Materials Acceptance Criteria Examples for Reference Concentrations: Parameter 22.04.2009 DWD Limit in µg/l Max. Conc. after Reference Concentration treatment in µg/l for materials in µg/l Pb 10 5 5 Ni 20 10 10 Twinning Poland 29 Metallic Materials Bleiabgabe nach 4h Stagnation - Marienfelde LW, Oberflächenanteil 10% normiert 60 Messing (3,3% Pb), Messing (3,3% Pb) mit Säure gewaschen 50 [Pb] in µg/l Edelstahl 40 30 20 10 Prüfwert 0 0 10 20 30 40 50 60 70 80 90 Versuchsdauer T in Tagen 22.04.2009 Twinning Poland 30 Metallic Materials Composition List 22.04.2009 Twinning Poland 31 Metallic Materials Composition List e.g. Copper-Zinc-Lead-Alloys (Brass) Reference Material Cu: 57,0-59,0%; Zn: Rest; Pb: 1,9-2,1%; ….. Alloy CW617N, CW612N Cu: 57,0-60,0%; Zn: Rest; Pb: 1,6-2,2%; ….. for products up to 10% contact surface Alloy CW614N, CW603N Cu: 57,0-62,0%; Zn: Rest; Pb: 2,5-3,5%; ….. for products up to 1% contact surface 22.04.2009 Twinning Poland 32 Metallic Materials Composition List Approval / Certification of Products: • Products must be made of materials on the CL => Only testing of composition required • Only for certain characteristics (nickel layers) further testing of metals release is required 22.04.2009 Twinning Poland 33 Metallic Materials Composition List Specific German Acceptance Criteria: • Use of copper pipes is restricted to certain DW: pH ≥ 7,4 or (7,0 ≤ pH < 7,4 and TOC ≤ 1,5 g/m³) 22.04.2009 Twinning Poland 34 Metallic Materials Thank you for your attention! Thomas Rapp [email protected] www.umweltbundesamt.de 22.04.2009 Twinning Poland 35