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Steve Donnelly, ABB, March 2013

ABB’s next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too.

ACF - Meets all the regulations, reduces capital costs and cuts lifetime costs, too.

Regulation approvals:-

 EN15267-3 (and therefore QAL1)  EN14181  MCERTS  WID, LCPD and IED  US EPA & CSA

Capital costs reduced:-

 One single instrument to measure up to 15 components - simultaneously

Lifetime costs cut:-

 No moving parts  6 months maintenance interval  Assured support from UK largest Service organisation  Good OMA score © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 2

ACF - Applications

Municipal Waste Incinerators

 Hazardous/clinical waste incineration  Waste pyrolysis  Gasification

Hazardous Waste Incinerators

 Cement plants  Lime kiln  Thermal treatment of contaminated soils  Solvent destruction at pharmaceutical plants

Power Plants

 Biomass & low grade waste wood combustion  Sludge combustion © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 3

ACF Some users

ACF Complete CEMS for multi-component measurement

Continuous operation system

 FTIR technology  Up to 15 components measured simultaneously

Sample Probe & Preparation

 Extractive Measurement - Hot / Wet  Complete product and support of application

Founded on ABB Technology

 Best Available Technology for monitoring low ranges of reactive gases such as: HCl, HF and NH 3 …  Proven technology since 1993. 4 th generation coming soon © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 5

ACF - System design

Emergency purge/ Test gas Sample Gas

FTIR MR Cell FID SC - Block O 2

Burner Gas Test gas Gas Outlet

Air Cleaner

Compressed Air Test gas © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 6

ACF Measuring components and ranges

Measuring Component CO CO2 NO NO2 NH3 N2O SO2 H2O HCL HF CH4 H2CO CH3OH VOC O2 Method FTIR FTIR FTIR FTIR FTIR FTIR FTIR FTIR FTIR FTIR FTIR FTIR FTIR FID Sensor

© ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 7

Ranges Smallest 75 mg/m³ 30 Vol% 200 mg/m³ 40 mg/m³ 15 mg/m³ 50 mg/m³ 75 mg/m³ 40 Vol% 15 mg/m³ 5 mg/m³ 100 mg/m³ 20 mg/m³ 40 mg/m³ 15 mg/m³ 25 Vol% Largest 300 mg/m³ 400 mg/m³ 300 mg/m³ 90 mg/m³ 140 mg/m³ 140 mg/m³ 60 mg/m³ Ranges (ppm) Smallest 60 ppm 150 ppm 20 ppm 20 ppm 25 ppm 25 ppm 10 ppm 5 ppm 150 ppm 15 ppm 30 ppm 30 ppm Largest 240 ppm 300 ppm 105 ppm 55 ppm 105 ppm 100 ppm 110 ppm

ACF - saving costs

One instrument only

 No complicated interconnections  Reduced installation costs

Longest maintenance intervals

 Reduction of maintenance efforts

Maintenance-free sample transportation

 No moving parts

Modern serial communication

 Saves cabling and engineering costs connecting to your DCS or DAHS

Remote monitoring

 Unattended operation & maintenance through remote monitoring via standard Ethernet and PC © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 8 SOx, NOx, CO HCl TOC O2

Ethernet

ACF – saving costs

Easy to add more measuring components

 Future-proofing against legislation change

Extra gas port

 Offers the possibility to connect other analysers (e.g. mercury measurement). No extra cost of a separate probe and sample line

Control

 HMI in local languages (latin letters) © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 9

ACF – Reliability

© ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 10

System availability > 98%

 Proven by stringent TÜV field tests running for one year. Guaranteed to 95%.

Redundancy

 Dual redundant arrangements increase the system availability.

Spare Parts

 6 hour and 24 hour availability of spare parts

Service support

 6 monthly service  Emergency call-out plans  QAL2 assistance  Fully documented service and calibration

ACF - Reliability



Ready for operation

All you need is …  Electrial power supply  Instrument air

Maintenance costs

 Up to 50% reduced maintenance costs due to 6 months certified maintenance interval

Certified Service

 9 certified service engineers in UK alone  More than 60 manufacturer-trained and certified service technicians world-wide © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 11

ACF - Evolution



1990‘s

Development of the world‘s first FTIR based process CEM system 

1993



2002

Start of product sales Launch of 3rd Generation 

Today

85 installed in UK alone More than 1,000 installations world-wide © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 12

ACF - Evolution



Soon

4th Generation EN15267 Improvements (TÜV, MCerts  Improved smallest ranges where necessary, e.g. HF  Higher ranges to allow monitoring components outside typical CEM ranges, e.g. to monitor plant start-ups or upsets  NO2 certified  Green house gases (N2O, CH4, CO2) certified © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 13

What more can ABB offer?

 Air Flow measurement  Water Flow measurement  Analyser Houses  Combustion gas measurement © ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 14 Averaging Pitot tubes Testing now for MCERTS approval Electromagnetic. MCERTS approved.

Fully integrated with data acquisition systems, dust, flow, pressure and temperature measurements.

O2, CO. MCERTS approved

© ABB 25.04.2020 Enter filename via "View - Header and Footer...". Apply to all. | 15 ABB Stands 47 and 48 Steve Donnelly, CEMS specialist Workshop Thursday 14 th March Room 4 11.00 – 11.30

ABB Stack Flow Master: integrating flow measurement into ABB CEMS