Transcript Document
CHAPTER 3 Gas Turbine Cycles for Aircraft Propulsion Simple Turbojet Cycle T p03 s Chapter2 Shaft Power Cycles 2 Simple Turbojet Cycle 3.3.1 Optimisation of a Turbojet Cycle When considering the design of a turbojet, the basic thermodynamic parameters at the disposal of the designer are the Turbine Inlet Temperature and the compressor pressure ratio (t , rc) It is common practice to carry out a series of design point calculations covering a suitable range of these two variables (t , rc) using fixed polytropic efficiencies for the compressor and the turbine and plot sfc vs Fs with " TIT“ (T03) and " rc " as parameters. Chapter2 Shaft Power Cycles 3 Fig. 3.8 Typical Turbojet Cycle Performance Chapter2 Shaft Power Cycles 4 Optimisation of a Turbojet Cycle strong function high T03 is desirable for a given Fs a small engine means small rc or small ṁ At rc = const. T03↑ sfc↑ ! Fs ↑(i.e. fuel increase ), Fs = f (T03) ( opposite in shaft power ws↑ sfc ↓ ). This is because as ηp ↓↓ ( Fs ↑ ), T03 ↑ Vjet ↑ , ηe ↑ ηo ↓ and sfc ↑ but Fs ↑. Gain in sfc is more important since smaller engine size is more desirable Chapter2 Shaft Power Cycles 5 Optimisation of a Turbojet Cycle rc ↑ sfc ↓ ; at a fixed T03 Fs first ↑ then ↓ ( Optimum rc ↑ for best Fs ) as T03 ↑ At the same altitude Z , but higher Crusing Speed Va : i.e Va ↑ ; for given rc and T03 sfc ↑, Fs ↓ because Momentum Drag ↑ , (wcomp ↑, since T01 ↑ ) At different altitudes Z ↑ Fs ↑ , sfc ↓ since T01 ↓ and ws ↓. As Va ↑ rcopt ↓ due to rRAM ↑ at the intake Chapter2 Shaft Power Cycles 6 Optimisation of a Turbojet Cycle high TIT for high Vj high TIT since T01 increase essential for the economic operation of a supersonic aircaft Thermodynamic optimization of the turbojet cycle can not be isolated from mechanical design considerations and the choice of cycle parameters depend very much on the TYPE of the aircraft. Chapter2 Shaft Power Cycles 7 Fig. 3.9. Performance and Design Considerations for Aircraft Gas Turbines Chapter2 Shaft Power Cycles 8 Optimisation of a Turbojet Cycle high TIT thermodynamically desirable causes complexity in mechanical design, such as expensive alloys & cooled blades. high rc increased weight large number of compressor-turbine stages i.e multi spool engines. Chapter2 Shaft Power Cycles 9 3.3.2 Variation of Thrust & sfc with Flight Conditions The previous figures represent design point calculations. At different flight conditions, both thrust & sfc vary due to the change in ma with ra and variation of Momentum Drag with forward speed Va. As altitude Z ↑ , FNet ↓ due to ra decrease as Pa ↓ Although Fs ↑ since T01 ↓ , sfc ↓ a little At a fixed altitude Z, as M ↑ FN ↓ at first due to increased momentum drag, then FNet due to benefical effects of Ram pressure ratio. For M >1 increase in FNet is substantial for M ↑ Chapter2 Shaft Power Cycles 10 Fig. 3.10.1 Variation of Thrust with Flight Speed for a Typical Turbojet Engine Chapter2 Shaft Power Cycles 11 Fig. 3.10.1 Variation of sfc with Flight Speed for a Typical Turbojet Engine Chapter2 Shaft Power Cycles 12 3.4 THE TURBOFAN ENGINE The Turbofan engine was originally conceived as a method of improving the propulsive efficiency of the jet engine by reducing the Mean Jet Velocity particularly for operation at high subsonic speeds. It was soon realized that reducing jet velocity had a considerable effect on Jet Noise , a matter that became critical when large numbers of jet propelled aircraft entered commercial service. Chapter2 Shaft Power Cycles 13 The Turbofan Engine In Turbofan engines ; a portion of the total flow by-passes part of the compressor, combustion chamber, turbine and nozzle, before being ejected through a seperate nozzle. Turbofan Engines are usually decribed in terms of "by-pass ratio" defined as : the ratio of the flow through the by-pass duct (cold stream) to that through the high pressure compressor (HPC) (hot stream). Chapter2 Shaft Power Cycles 14 Vjc Va Vjh FIG.3.11.Twin - Spool Turbofan Engine Chapter2 Shaft Power Cycles 15 The Turbofan Engine By pass ratio is given by ; Then ; and mB mc B 1 mc B mh m mh B 1 ṁ=ṁc+ṁh If Pjc = Pjh = Pa , (no pressure thrust) then ; F = (ṁ cVjc + ṁ hVjh ) - ṁ Va for a by-pass engine Chapter2 Shaft Power Cycles 16 The Turbofan Engine The design point calculations for the turbofan are similar to those for the turbojet. In view of this only the differences in calculations will be outlined. a) Overall pressure ratio ( rc ) and turbine inlet temperature ( TIT) are specified as before ; but it is also necessary to specify the bypass ratio B and the fan pressure ratio FPR. Chapter2 Shaft Power Cycles 17 The Turbofan Engine b) From the inlet conditions and FPR ; the pressure and temperature of the flow leaving the fan and entering the by-pass duct can be calculated. The mass flow down the by-pass duct ṁc can be established from the total mass flow rate ṁ and B. The cold stream thrust can then be calculated as for the jet engine noting that the working fluid is air. It is necessary to check whether the fan nozzle is choked or unchoked. If choked the pressure thrust must be calculated. Chapter2 Shaft Power Cycles 18 The Turbofan Engine c) In the 2-spool configurations the FAN is driven by LP turbine Calculations for the HP compressor and the turbine are quite standard, then inlet conditions to the LP turbine can then be found. Considering the work requirement of the LP rotor ; mC pa T012 m mh C pg T056 T056 T056 C pg 1 ( B 1) T012 C pg m Chapter2 Shaft Power Cycles m C pa 1 T012 mh C pg m B = 0.3 8.0 19 The Turbofan Engine The value of B has a major effect on the temperature drop and the pressure ratio required from the LP turbine Knowing T05, t and T056 , LP turbine pressure ratio can be found, and conditions at the entry to the hot stream nozzle can be established. Chapter2 Shaft Power Cycles 20 The Turbofan Engine d) If the two streams are mixed it is necessary to find the conditions after mixing by means of an enthalpy and momentum balance. Mixing is essential for a reheated turbofan. Chapter2 Shaft Power Cycles 21 The Turbofan Engine 3.4.1 Optimization of the Turbofan Cycle There are 4 thermodynamic parameters the designer can play with. i) Overall pressure ratio rp ii) Turbine inlet temperature TIT iii) By-pass Ratio B iv) Fan pressure ratio FPR Chapter2 Shaft Power Cycles 22 Optimization of the Turbofan Cycle At first fix; a) the overall pressure ratio, rp b) By pass ratio, B. Note that optimum values for each TIT ( minimum sfc & max Fs ) coincide because of the fixed energy input. Taking the values of sfc and Fs for each of these FPR values in turn, a curve of sfc vs. Fs can be plotted. Note that each point on this curve is the result of a previous optimization and it is associated with a particular value of FPR and TIT. Chapter2 Shaft Power Cycles 23 Fig. 3.11. Optimization of a Turbofan EnginePerformance Chapter2 Shaft Power Cycles 24 Optimization of the Turbofan Cycle Note that optimum values for each TIT ( minimum sfc & max Fs ) coincide because of the fixed energy input. Taking the values of sfc and Fs , for each of these FPR values in turn, a curve of sfc vs. Fs can be plotted. Note that each point on this curve is the result of a previous optimization and it is associated with a particular value of FPR and TIT. Chapter2 Shaft Power Cycles 25 Optimization of the Turbofan Cycle Chapter2 Shaft Power Cycles 26 Optimization of the Turbofan Cycle The foregoing calculations may be repeated for a series of B, still at the same rp to give a family of curves. This plot yields the optimum variation of sfc with Fs for the selected rp as shown by the envelope curve. The procedure can be repeated for a range of rp. Chapter2 Shaft Power Cycles 27 Optimization of the Turbofan Cycle The quantitative results are summarized as : a) B improves sfc at the expense of significant reduction in Fs, b) Optimum FPR with TIT , c) Optimum FPR with B . Chapter2 Shaft Power Cycles 28 The Turbofan Engine Long range subsonic transport, sfc is important B = 4-6 ; high rp high TIT. Military Aircraft; with supersonic dash capability & good subsonic sfc B = 0.5 - 1 to keep the frontal area down, optional reheat. Short Haul Commercial Aircraft, sfc is not as critical B = 2-3 Thrust of engines of high B is very sensitive to forward speed due to large intake ṁ and momentum drag Chapter2 Shaft Power Cycles 29 Mixing in a Constant Area Duct Chapter2 Shaft Power Cycles 30 3.5 AFT - FAN CONFIGURATION Some early turbofans were directly developed from existing turbojets, A combined turbine-fan was mounted downstream of the Gas Generator turbine. Vjc Vjh Chapter2 Shaft Power Cycles 31 3.6 TURBO PROP ENGINE The turboprop engine differs from the shaft power unit in that some of the useful output appears as jet thrust. Power must eventually be delivered to the aircraft in the form of thrust power (TP) . This can be expressed in terms of equivalent shaft Power (SP), propeller efficiency p, and jet thrust F by TP = (SP)pr + FVa The turboshaft engine is of greater importance and is almost universally used in helicopters because of its low weight. Chapter2 Shaft Power Cycles 32 3.7 Thrust Augmentation If the thrust of an engine has to be increased above the original design value, several alternatives are available. i) Increase of turbine inlet temperature , TIT ii) Increase of mass flow rate through the engine Both of these methods imply the re-design of the engine, and either of them or both may be used to update the existing engine. Chapter2 Shaft Power Cycles 33 Thrust Augmentation Frequently there will be a requirement for a temporary increase in thrust. e. g. for take off, for an acceleration from subsonic to supersonic speeds or during combat manoeuvres. The problem then becomes one of thrust augmentation. Two methods most widely used are: i) Liquid injection (water+methanol) ii) Reheat (after burner) Spraying water to the compressor inlet results in a drop in inlet temperature in net thrust Chapter2 Shaft Power Cycles 34 Cycle of Turbojet with Afterburning Chapter2 Shaft Power Cycles 35 DESIGN POINT PERFORMANCE CALCULATION FOR TURBOJET & TURBOPROP ENGINES. A Turbojet & Turboprop unit may be considered as consisting of 2 parts: Thus:i / GAS GENERATOR ii / POWER UNIT a) Turbojet Jet Pipe & Final Nozzle b) Turboprop Power Turbine Jet Pipe & Final Nozzle Chapter2 Shaft Power Cycles 36 The Gas Generator Air intake Compressor Compressor Combustion Chamber Turbine 0 1 2 Chapter2 Shaft Power Cycles 3 4 37 Turbojet Turboprop 5 4 5 6 6 Chapter2 Shaft Power Cycles 38 Problem : Turbojet & Turboprop Engines DATA: Altitude Z = 0 ISA (101.325 kPa; 288.0 K) True Airspeed (Va) = 0 Static Power Output turbojet = 90 kN Thrust Power Output turboprop = 4.5 MW Shaft Power Compressor Pressure Ratio (P02 / P01) = 10 TIT (total) T03 = 1500K Jet Velocity V6 = 220 m/s (turboprop) Compressor Isentropic efficiency 12 = 88% Turbine Isentropic efficiency 34 = 90% 45 = 90 % Chapter2 Shaft Power Cycles 39 Problem :Turbojet & Turboprop Engines ; Data Jet pipe Nozzle Isentropic efficiency 56 = 100% Combustion efficiency 23 = 100% Mechanical efficiency of Turbo compresor drive M = 100% Reduction Gear efficiency G = 97% Intake Pressure Recovery P01/ P00 = 0.98 Chapter2 Shaft Power Cycles 40 Problem :Turbojet & Turboprop Engines ; Data Combustion Chamber total pressure loss : ΔP023 = 7% of compressor outlet total pressure (P02) Jet Pipe-Nozzle pressure loss : ΔP056 = 3% of turbine outlet total pressure (P04 or P05) Nozzle discharge Coefficient Cd= 0.98 Cooling air bleed r = 5% of Compressor mass flow. Chapter2 Shaft Power Cycles 41 Problem : Turbojet & Turboprop Engines ; Data Cpa = 1.005 kJ/kg-K for air Cpg = 1.150 KJ/kg-K for gas ga = 1.40 for air gg = 1.33 for gasses Calorific value of fuel ΔH = 43.124 MJ/kg Chapter2 Shaft Power Cycles 42 Problem :Turbojet & Turboprop Engines ; Calculations Calculations a) Air Ram Temperature Rise ΔT0Ram= Va2/2Cp = 0 K Toa = (Ta+ΔT0Ram) = 288 + 0 = 288K P01 = Poa * P01 / Poa = 101.3 * 0.98 = 99.3 kPa No work is done on or by air at the Intake T01 = Toa = 288K Chapter2 Shaft Power Cycles 43 Problem :Turbojet & Turboprop Engines ; Calculations b) Compressor T02 ' T01 12 T02 T01 T012 T012 g 1 g .0.4 T01 P02 288 1.4 1 10 1 0.88 12 P01 304.6 K T02 = T01 + ΔT012 = 288. + 304.6 = 592.6 K P02 = P01 * (P02/P01) = 99.3 * 10 = 993.0 kPa Chapter2 Shaft Power Cycles 44 Problem :Turbojet & Turboprop Engines ; Calculations C) Combustion Chamber ΔP023 = ΔP023* P02 = 0.07 * 993.0 = 69.5 kPa P03 = P02 - ΔP023 = 993.0 - 69.5 = 923.5 kPa By Heat Balance 23 mf ΔH = Cp23 (ma+mf) (T03-T02) defining : f ≡ mf / ma ; Chapter2 ΔT023 = T03-T02 Shaft Power Cycles 45 Problem :Turbojet & Turboprop Engines ; Calculations Using the Combustion Curves Ideal Temperature Rise (Δ T23) vs f (with T02 as a parameter) ΔT023' = ΔT023 / 23 = 907.4 K ; T02 = 592.6K (23 =100%) f’ = 0.0262 This takes account of the variation of Cp23 with f and temperature f = 0.0262 / 23 = 0.0262 / 1.00 = 0.0262 Chapter2 Shaft Power Cycles 46 Problem :Turbojet & Turboprop Engines ; Calculations d) Compressor Turbine Compressor Turbine Output *Mechanical efficiency of drive = = Compressor input ṁ 1 Cp12 ΔT012 = m ṁ 3 Cp34 ΔT034 ṁ 1 = Compressor mass flow rate ṁ 3 = Compressor turbine mass flow rate r = Cooling air bleed = 0.05 ṁ 1 = ṁ 2 / (1 - r) ṁ 3 = ṁ 2 (1 + f) Chapter2 Shaft Power Cycles 47 Problem :Turbojet & Turboprop Engines ; Calculations ṁ 1 / ṁ 3 = 1 /((1-r)*(1+f)) ∴ T034 T034 T034 T012 m c p12 1 * * c p 34 (1 r ) * (1 f ) 304.6 1.005 1 * * 1.00 1.150 (0.95) * (1.0262) 273.1K Chapter2 Shaft Power Cycles 48 Problem :Turbojet & Turboprop Engines ; Calculations 34 P04 P03 T03 T04 ' T03 T04 1 1 T034 34T03 T034 P04 T03 1 P03 g g 1 g 1 g 1 273.1 1 0.90 *1500 1.33 0.33 P04 2.47 P03 Chapter2 Shaft Power Cycles 49 Problem :Turbojet & Turboprop Engines ; Calculations P03 / P04 = 2.47 T04 = T03 - T034 = 1500 -273.1 =1226.9 K P04 = P03 / (P03 / P04) = 923.47 / 2.47 P04 = 373.9 kPa Chapter2 Shaft Power Cycles 50 Problem :Turbojet & Turboprop Engines ; Calculations Power Section i) Turbojet ΔP046 = (ΔP046/ P04) * P04 = 0.03 x 373.93 = 11.22 kPa P06 = P04 - ΔP046 = 373.93 - 11.22 = 362.71 kPa. As 56 = 100% If P06/ Pa across the final nozzle exceeds P06/Pc P06/Pc = 1.85 for g = 1.33 Then the nozzle will be choked thus Mthroat = 1 Here P06/ Pa =362.71 / 101.33 = 3.58 the nozzle is choked Chapter2 Shaft Power Cycles 51 Problem :Turbojet & Turboprop Engines ; Calculations since M6 =1 we have Since T06 = T04 T06 g 1 2 g 1 1 M6 1.167 T6 2 2 T6 V62 2 T06 1 T06 T6 T06 1 2C p g 1 T06 g 1 V62 0.143* T06 T06 2C p g 1 T6 = T06 – 0.143*T06 = 0.857*T06 =0.857*1226.9 T6 = 1051.6 K Chapter2 Shaft Power Cycles 52 Problem :Turbojet & Turboprop Engines ; Calculations V6 2 * c pg (T06 T6 ) P6 P06 P6 r6 RT6 2 *1150 *175.3 635m / s P6 P06 362.7 195.78kPa P06 P06 1.863 P06 P cr 195.78 *103 0.649kg / s 287 *1051.6 Flowrate at the throat m6 = r6A6 V6 where A6 is the Effective Nozzle Throat Area A6 / ṁ 6 = 1 / ( r6*V6 ) = 1 / ( 0.649 * 635 ) = 0.00243 m2s/kg Chapter2 Shaft Power Cycles 53 Problem :Turbojet & Turboprop Engines ; Calculations since the nozzle is choked, the net thrust has 2 components i) Momentum Thrust ii) Pressure Thrust FN = ṁ 6 V6 - ṁ a Va +(P6-Pa) A6 ma 1 m6 (1 r )(1 f ) Chapter2 Shaft Power Cycles 54 Problem :Turbojet & Turboprop Engines ; Calculations ma 1 m6 (1 r )(1 f ) FN Va A6 Fs V6 ( P6 Pa ) * m6 (1 r )(1 f ) m6 Fs 635 0 ()195.78 101.32) *10 * 0.00243 3 FN Fs 864.31Ns / kg m6 Chapter2 Shaft Power Cycles 55 Problem :Turbojet & Turboprop Engines ; Calculations mf 1 f 1 0.0262 sfc * * FN FN m6 f 1 864.31 1.0262 sfc 29.52kg / N s 29.52* 3600kg / N h Since FN = 90 kN (required value) FN 90000 m6 104.13kg / s FN m6 864.31 m6 104.13 m2 101.47kg / s 1 f 1.0262 m2 101.47 m1 106.81kg / s 1 r 0.95 Chapter2 Shaft Power Cycles 56 Problem :Turbojet & Turboprop Engines ; Calculations ṁ f = f * ṁ 2 = 0.262 * 101.47 = 2.66.kg/s Effective Nozzle Area A6eff = ṁ 6*( A6eff / ṁ 6) = 104.13 *0.00243 = 0.253 m2 A6-geometrical = A6-effective/ CD = 0.253 / 0.98 A6-geometrical = 0.258 m2 Chapter2 Shaft Power Cycles 57 Problem :Turbojet & Turboprop Engines ; Calculations ii) Turboprop Here the expansion takes place mainly in the power turbine, leaving only sufficient pressure ratio across the nozzle to produce the specified jet velocity. The required division of pressure drop through the turbine & the nozzle is found by trial and error: As a first trial, assume that the power turbine temperature drop is ΔT045 = 295K Chapter2 Shaft Power Cycles 58 Problem :Turbojet & Turboprop Engines ; Calculations Then P05 T045 1 P04 45T04 P05 3.47 P04 g g 1 1.33 295 1 0.9 *1226.9 0.33 and: T05 =T06 = T04 - ΔT045 = 12227 - 295 = 931.9K P05 =P04 * (P05/P04) = 373.9 / 3.47 = 107.85 kPa. Chapter2 Shaft Power Cycles 59 Problem :Turbojet & Turboprop Engines ; Calculations Also ΔP056 = (ΔP056 / P05)* P05 = = 0.03 * 107.85 = 3.24 kPa P06 = P05 – ΔP056 = 107.85 -3.24 =104.62 kPa Since P06/Pa = 104.6 / 101.33 = 1.033 < 1.85 far less then the critial value ! Thus the Nozzle is unchoked; Chapter2 so Shaft Power Cycles P6 = Pa 60 Problem :Turbojet & Turboprop Engines ; Calculations Hence g 1 2 g Pa V6 56T06 1 P06 2c p 1 101.33 4 1.00* 931.91 7.4 K 104.62 and V6 = √ (2*1150*7.4) = 130.4 m/s Chapter2 Shaft Power Cycles 61 Problem :Turbojet & Turboprop Engines ; Calculations But the given value V6= 220 m/s Since the found value is too low, we now try a somewhat lower value of ΔT045 = 283.2K Proceeding as above ; P04 / P05 = 3.27 T05 = T06 =943.7K P05 = 114.28 kPa ΔP056 = 3.43 kPa P06 =110.85 kPa V62 / 2Cp = 21K V6 = 219.8 m/s ≈ 220m/s this is close enough, with the Nozzle Unckoked Chapter2 Shaft Power Cycles 62 Problem :Turbojet & Turboprop Engines ; Calculations The shaft power Wsh = G * ṁ 4 * cp45 * T045 Wsh / ṁ4 = 0.97 * 1.15 * 283.2 = 315.9 kJ/kg Since the Nozzle is unchoked, there is only momentum thrust FN = ṁ 6* V6 – ṁa* Va FN Va Fs V6 219.8N s / kg m6 (1 r )(1 f ) Chapter2 Shaft Power Cycles 63 Problem :Turbojet & Turboprop Engines ; Calculations For the static case it is given that ; 1N of jet Thrust is equivalent to 65 W of propeller shaft Power. Shaft power equivalent of jet thrust per unit mass flow = (wj/ ṁ 6) = (FN/ ṁ 6)* 65 / 1000 wj/ ṁ 6 = 14.3 kJ/kg Then the equivalent shaft power per unit mass flow wj/ ṁ 6 = (ws + wj ) / ṁ 6 = 315.9 + 14.3 wj/ ṁ 6 = 330.2 kJ/kg Chapter2 Shaft Power Cycles 64 Problem :Turbojet & Turboprop Engines ; Calculations Nozzle Exit : T6 = T06 – v62 / 2cP = 943.7 - 21 = 922.7 K P6 = Pa =101.33 kPa r6 = P6 / (RT6) = 101.33 * 1000 / (287*922.7) r6 = 0.383 kg/m3 A6 1 1 2 0.0119m s / kg m6 r6V6 0.383* 219.8 Chapter2 Shaft Power Cycles 65 Problem :Turbojet & Turboprop Engines ; Calculations The sfc based on shaft power is ; ( sfc ) sh mf wsh f 1 0.0262 1 * * 1 f wsh m6 1.0262 315.9 ( sfc ) sh 80.76*109 kg / J The sfc based on Effective shaft power is ; mf f 1 0.0262 1 ( sfc)ef * * wef 1 f wef m6 1.0262 330.2 ( sfc) sh 77.26 *109 kg / J 77 g / MJ Chapter2 Shaft Power Cycles 66 Problem :Turbojet & Turboprop Engines ; Calculations Since the shaft power is specified to be Wsh = 4.5 MW wsh 4.5*106 m6 14.24kg / s 3 wsh m6 315.91*10 m6 14.24 m2 13.88kg / s 1 f 1.0262 m2 13.88 m1 14.61kg / s 1 r 0.95 Chapter2 Shaft Power Cycles 67 Problem :Turbojet & Turboprop Engines ; Calculations FN = ṁ 6* ( FN / ṁ 6 ) = 14.24* 219.8 = 3.13 kg/s Effective Nozzle Area A6-eff = ṁ 6* ( A6 / ṁ 6 ) = 14.24 * 0.119 = 0.169 m2 A6-geometrical = A6-effective / CD = 0.169 / 0.98 A6-geometrical = 0.172 m2 ṁ f = 0.0262 * 13.88 =0.363 kg/s Chapter2 Shaft Power Cycles 68