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MODELING OF H2 PRODUCTION IN Ar/NH3 MICRODISCHARGES Ramesh A. Arakonia) , Ananth N. Bhojb), and Mark J. Kushnerc) a) Dept. Aerospace Engr, University of Illinois, Urbana, IL 61801 b) Dept. Chemical and Biomolecular Engineering University of Illinois, Urbana, IL 61801. c) Dept. Electrical and Computer Engineering Iowa State University, Ames, IA 50010 [email protected], [email protected], [email protected] http://uigelz.ece.iastate.edu ICOPS 2006, June 4 – 8, 2006. * Work supported by NSF and AFOSR. ICOPS2006_arnh3_00 AGENDA Microdischarge (MD) devices for H2 production Reaction mechanism Scaling using plug flow modeling. Description of 2-d model Scaling considering hydrodynamics. Concluding Remarks ICOPS2006_arnh3_01 Iowa State University Optical and Discharge Physics MICRODISCHARGE PLASMA SOURCES Microdischarges are dc plasmas leveraging pd scaling to operate at high pressures (10s-100s Torr) in small reactors (100s m). CW high power densities (10s kW/cm3) due to wall stablization enables both high electron densities and high neutral gas temperatures; both leading to molecular dissociation. High E/N, and non-Maxwellian character of electron energy distribution leads to a significant fraction of energetic electrons. Energetic electrons in the cathode fall ionize and dissociate the gas. Flow direction Ref: D. Hsu, et al. Pl. Chem. Pl. Proc., 2005. ICOPS2006_arnh3_02 Iowa State University Optical and Discharge Physics H2 GENERATION: MICRODISCHARGES Storage of H2 is cumbersome and dangerous. Real-time generation of H2 using microdischarges is investigated here. H2 can be produced from NH3 via the reverse of the Haber process1,2. Applications include fuel cells where H2 storage is difficult. Economic feasibility of such a fuel cell depends on the ability to convert enough NH3 to H2 for a power gain. 1 H. Qiu et al. Intl. J. Mass. Spec, 2004. 2 D. Hsu et al. Pl. Chem. Pl. Proc., 2005. ICOPS2006_arnh3_03 Iowa State University Optical and Discharge Physics Ar/NH3: REACTION MECHANISM H formation by electron impact dissociation of NH3 in discharge. e + NH3 NH2 + H + e Thermal decomposition is important at high gas temperatures (> 2000 °K) 3-body recombination of H in the afterglow produces H2. H + H + M H2 + M, where M = Ar, NH3, NH3(v), H, H2. ICOPS2006_arnh3_04 Iowa State University Optical and Discharge Physics SCALING OF H2 PRODUCTION Investigation of H2 production in microdischarges to determine optimum strategies and efficiencies. Power and gas mixture scaling: Plug flow model GLOBAL_KIN Hydrodynamic issues: 2-d model nonPDPSIM. ICOPS2006_arnh3_04a Iowa State University Optical and Discharge Physics GLOBAL PLASMA MODEL Time-independent plug flow model. Boltzmann solver updates eimpact rate coefficients. Inputs: Power density vs positio Reaction mechanism Inlet speed (adjusted downstream for Tgas) Assume no axial diffusion. ICOPS2006_arnh3_05 Iowa State University Optical and Discharge Physics PLUG FLOW MODEL: ION DENSITIES [H+], [Ar+], [NH3+], and [NH4+] are the primary ions in the discharge. Plasma density exceeds 1014 cm-3 [NH4+] dominates in afterglow due to charge exchange. [H-], [NH2-] < 1010 cm -3. 5 m/s, Ar/NH3=98/2, 100 Torr. 2.5 kW/cm3 (0.2 – 0.24 cm). ICOPS2006_arnh3_06 Iowa State University Optical and Discharge Physics PLUG FLOW MODEL: NEUTRALS 66% conversion of NH3 to H2 For 100% conversion, only 23% of the input power required in these conditions. Input energy = 0.39 eV per molecule. Higher efficiency process desirable since energy recover is poor. 5 m/s, 98:02 Ar/NH3 100 Torr.2.5 kW/cc (0.2 – 0.24 cm). ICOPS2006_arnh3_07 Iowa State University Optical and Discharge Physics PLUG FLOW MODEL: H2 FLOW RATE Conversion of NH3 to H2 is most efficient at lower [NH3] and lower flow rates where eV/molecule is largest. To maximum throughput, higher [NH3] density and higher flow rate must be balanced by higher power deposition. 2.5 kW/cm3, 200 Torr. ICOPS2006_arnh3_08 Iowa State University Optical and Discharge Physics DESCRIPTION OF 2-d MODEL To investigate hydrodynamic issues in microdischarge based H2 production, the 2-dimensional nonPDPSIM was used. Finite volume method on cylindrical unstructured meshes. Implicit drift-diffusion-advection for charged species Navier-Stokes for neutral species Poisson’s equation (volume, surface charge) Secondary electrons by ion impact on surfaces Electron energy equation coupled with Boltzmann solution Monte Carlo simulation for beam electrons. ICOPS2006_arnh3_09 Iowa State University Optical and Discharge Physics DESCRIPTION OF MODEL: CHARGED PARTICLE, SOURCES Continuity (sources from electron and heavy particle collisions, surface chemistry, photo-ionization, secondary emission), fluxes by modified Sharfetter-Gummel with advective flow field. N i Si t Poisson’s Equation for Electric Potential: V S Secondary electron emission: jS ij j j ICOPS2006_arnh3_10 Iowa State University Optical and Discharge Physics ELECTRON ENERGY, TRANSPORT COEFFICIENTS Bulk electrons: Electron energy equation with coefficients obtained from Boltzmann’s equation solution for EED. ne 5 2 j E EEM ne Ni i Te , j qe t 2 i Beam Electrons: Monte Carlo Simulation Cartesian MCS mesh superimposed on unstructured fluid mesh. Construct Greens functions for interpolation between meshes. ICOPS2006_arnh3_11 Iowa State University Optical and Discharge Physics DESCRIPTION OF MODEL: NEUTRAL PARTICLE TRANSPORT Fluid averaged values of mass density, mass momentum and thermal energy density obtained using unsteady, compressible algorithms. ( v ) ( inlets, pum ps) t v N i kTi v v qi N i Ei S i mi i qi E t i i c pT T v c pT Pi v f Ri H i ji E t i i Individual species are addressed with superimposed diffusive transport. N i t t SV S S N i t t N i t v f Di NT N T ICOPS2006_arnh3_12 Iowa State University Optical and Discharge Physics GEOMETRY OF MICRODISCHARGE REACTOR Fine meshing near the cathode. Anode grounded, cathode potential varied to deposit required power (up to 1 W). 100 Torr Ar/NH3 mixture, with NH3 mole fraction from 2 – 10 %. Flow rate 10 sccm. Plasma diameter: 100 m near anode, 150 m near cathode. Cathode, anode 100 m thick. Dielectric gap 100 m. ICOPS2006_arnh3_13 Iowa State University Optical and Discharge Physics BASE CASE: PLASMA CHARACTERISTICS [e] (cm-3 ) 1 100 Logscale [e] sources(cm-3 s-1) Pot (V) 0 -360 Ionization dominated by beam electrodes produces plasmas densities > 1014 cm-3. ICOPS2006_arnh3_14 1 1000 Logscale 10 sccm, Ar/NH3=98/02 1 W, 100 Torr. Iowa State University Optical and Discharge Physics BASE CASE: PLASMA CHARACTERISTICS (mg cm-3) Tgas (°K) 300 1600 0 0.22 [H] (1013 cm-3 ) [H2] (1013 cm-3 ) 8 2 800 Logscale High power densities (10s kW/cm3) produce significant gas heating. H2 generation is maximum in discharge region prior to NH3 depletion. Reduction of H in the afterglow due to recombination. ICOPS2006_arnh3_15 200 Logscale Animation 0 – 0.1 ms 10 sccm, Ar/NH3=98/02 1 W, 100 Torr Iowa State University Optical and Discharge Physics AXIAL DISTRIBUTION OF H CONTAINING NEUTRALS Conversion efficiency to H and H2 of 4%. Conversion of H into H2 dominantly by 3-body collisions in afterglow. H + H + M H 2+ M Small contribution from wall recombination. N2H2 density small. 10 sccm, Ar/NH3=98/02 1 W, 100 Torr ICOPS2006_arnh3_16 Iowa State University Optical and Discharge Physics Ar/NH3 COMPOSITION: ELECTRON DENSITY 2% NH3 5% NH3 10% NH3 [e] (cm-3) 1 100 logscale With increasing [NH3] more power is expended in dissociation and gas heating, reducing [e]. Plasma constricts due to more rapid electron-ion recombination. 10 sccm, Ar/NH3, 1 W, 100 Torr ICOPS2006_arnh3_17 Iowa State University Optical and Discharge Physics Ar/NH3 COMPOSITION: H2 DENSITY 2% NH3 Max 2 x 1015 5% NH3 10% NH3 Max 3.7 x 1015 Max 6 x 1015 [H2] (cm-3) 1 logscale 100 Although fraction conversion of NH3 to H2 is larger at low mole fractions (larger eV/molecule), total throughput is larger at higher mole fraction. 10 sccm, Ar/NH3, 1 W, 100 Torr ICOPS2006_arnh3_18 Iowa State University Optical and Discharge Physics CONCLUDING REMARKS Dissociation of NH3 in a microdischarge was investigated for scaling as a “real time” H2 source. Maximizing eV/molecule increases conversion efficiency. Large eV/molecule produces both more electron impact dissociation and larger thermal decomposition: Larger power: Discharge stability an issue Smaller NH3 fraction, lower flow: Total throughput of H2 may be small. 3-body recombination of H dominates H2 production in the afterglow, whereas direct thermal dissociation of NH3 by dominate H2 production in the plasma. ICOPS2006_arnh3_19 Iowa State University Optical and Discharge Physics