Transcript Dia 1

Assembly Instructions
DucoSlide Luxframe 40/80 Linear 115
FRONT SIDE
BACK SIDE
TOP
L.H.
R.H.
BOTTOM
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Parts Breakdown
Lux 40/80 series top and bottom
rails
Linear 115 series louvre blade
Code : P1403610
Code : P1402710
Cut dimension = frame width 80 mm
Cut dimension = frame width 80 mm
Lux 40/80 series (LH/RH) stile
Lux 40/80 series cover plate
Code : P1403110
Code : G0100521
Cut dimension = frame height 6 mm
Lux 40/80 series stile cover trim
Code : P1401510
Cut dimension = frame width 80 mm
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Thread-forming screw :
DIN 7500 Form C, M6 x 30, A2
stainless steel
Pan head with PZ 3 drive
Code : G0100525
(Needed for fixing the frame and
the blades)
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Parts Breakdown
Thread-forming screw :
DIN 7500 Form C, M4 x 20, A2
stainless steel
Countersunk head with PZ 2 drive
Bottom guide base Ø 25 mm
Code : G0100526
Code : G0013003
(Needed for fixing the cover
plates.)
Top rail suspension bracket
34/40/3
Code : G0013031
Self-drilling screw :
DIN 7504 Form O, M3.9 x 19, A2
stainless steel
Countersunk head with PH 2 drive
Code : G0100528
(Needed for fixing the bottom
guide foot)
Self-drilling screw :
DIN 7500 Form M, M4.8 x 16, A2
stainless steel
Pan head with PH 2 drive
Top rail suspension bracket
31/33/2
Code: G0013080
Code : G0000227
(Needed for fixing the suspension
bracket)
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Parts List
• All cut lengths of the individual parts are specified in the parts list.
• The distance “center onderste gat tot zaagsnede” (center-to-center distance from bottom hole to
cutting line) is to be used for cutting the punched sections to length.
This distance should be passed to the production department.
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MOUNTING SEQUENCE
1. Sizing
* Cut both the top rail and the bottom rail off square : length = slide width - 80 mm
(twice the width of the stile).
* Cut the blades to the same length as the top and bottom rail.
* Cut a LH and a RH vertical pre-punched profile down to size taking into account the
symmetric distribution of the hole pattern : length = slide width – 6 mm (twice the
width of the cover plate. Since the cover cap is not cut at the same time as the vertical
profile, a - 0.5 mm up to - 1 mm tolerance on the length of the vertical profile needs to
be taken into account to make sure the cover cap can be retrofitted.
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2. Mounting Preparations
* Using the drilling jig, drill 6.2 mm holes
in the top and bottom of the vertical
profiles. Make sure the drilling jig is a tight
fit against the extreme end of the vertical
profiles and hold it in position using a
quick action clamp or an F-clamp.
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3. Fitting the Slide Make sure to use the correct screw bit for each type of screw drive (PH 2,
Pz 2, PZ 3) and adjust the tightening torque of the drill/screwdriver to the screws involved.
* Fit a cover plate to either end of the vertical profiles using two A2 stainless steel
M4 x 20 DIN 7500 Form M screws with PZ 2 drive.
* Slide the top and bottom rail, with the visible drill groove facing outwards, in between
the vertical profiles and secure them on one side using A2 stainless steel M6 x 25 DIN
7500 Form C screws with PZ 3 drive for each rail. For the other vertical profile, screw
the screws a few turns leaving enough room for the blades to be a sliding fit.
* Place the blades in the
positioning jig and make sure
both front and back of the
blades lie flush with the stile
first and then fix each in place
on one side using two A2
stainless steel M6 x 25 DIN
7500 Form C screws with PZ 3
drive. On the opposite side,
tighten each screw by only a
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That's how the positioning jig
looks like.
* Now push the remaining vertical profile fully home against the already assembled
items. Firmly tighten the screws of the top and bottom rail first and then those
securing the blades.
* Check the slide for squareness by taking measurements across the diagonals using a
tape measure.
* Where appropriate, make sure you have the slide flat on a tabletop if it does not fit
flat against (tilted to one side) this work surface.
* Fit the cover caps to the vertical profiles.
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4. Fittings Mounting
* Place the suspension bracket (G0013031 or G0013080)
on the top rail of the slide using the positioning jig. Be
sure the hole provided in the suspension bracket, to
accommodate the suspension bracket screw, points
towards the rear of the slide. Fasten it with four A2
stainless steel M 4.8 x 18 DIN 7504-M self-drilling screws
with PH 2 drive. Do this for both sides of the slide.
* A choice of three possible fixing positions of the suspension bracket (G0013031 or
G0013080) is available :
These positions vary depending upon what the customer ordered !
1) Standard position at 150 mm for all slides ;
2) At 195 mm for telescopic and symmetric slides on the return pulley side ;
3) At 260 mm for the side of the slide underneath the actuator, of all electric
motorized slides.
These different positions can be set by shifting of removing the pin, depending on the
position by the suspension bracket.
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* Place the bottom guide base (G0013003) on the
bottom rail of the slide using the positioning jig.
Fasten it with an A2 stainless steel M 3.9 x 19
DIN 7504-O self-drilling screw with PH 2 drive.
Do this for both sides of the slide.
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* Alternatively, fixtures and fittings can be
fixed without using jigs as is the case, for
example, with the Telescopic/Matic
configuration, where the suspension
brackets, for the slide engaged, are offset
by 6 mm from the center.
Please refer at all times to the prescribed
dimensions.
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CE label
Put the CE-label on a visible spot, for example on
the side of the frame (do not put it on the blades)
Make sure the label fits good on the frame.
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