Transcript sinamics - gregbotos.com

Siemens
Energy & Automation, Inc.
sinamics
SINAMICS S120
Automation and Drives
Applied Drive of the Future
SINAMICS S120
Overview
Stand Alone Drives
Multi-Axis Drives
Controllers
SINAMICS S120
The new
drive system
Safety Integrated
for demanding
drive applications
in machine building
and plant construction
2
Automation and Drives
A Truly Complete Family
SINAMICS S120
Overview
Stand Alone Drives
The SINAMICS-Family
Multi-Axis Drives
Controllers
Safety Integrated
3
Automation and Drives
SINAMICS Engineering Workbench
SINAMICS S120
Multi-Axis Drives
SIZER
Project
Stand Alone Drives
Pre-Sales
Overview
Workbench (uniform look&feel)
Controllers
Safety Integrated
STARTER
Post-Sales
stand-alone
or
STARTER
integrated
In SCOUT,
STEP7, or
Drive ES
Parts list
 Order
Automation and Drives
SINAMICS S120
System overview
AC supply
SINAMICS S120
Overview
Stand Alone Drives
Multi Axis Drive
Control Unit
Line Modules
SINAMICS S120
Motor Modules
Single Axis Drive
Control Units
Multi-Axis Drives
Controllers
Safety Integrated
D/C components
Electronic
options
Motors
Automation and Drives
SINAMICS S120:
product variants / power range
SINAMICS S120
DC/AC drives
AC/AC drives
(Common DC bus)
Overview
Stand Alone Drives
Multi-Axis Drives
Controllers
for multiple axis
applications
for single axis
applications
2 – 125 HP
in Booksize-Format
0.25 – 125 HP
in Blocksize-Format
125 – 1600 HP
in Chassis-Format
125 – 400HP
in Chassis-Format
Safety Integrated
Automation and Drives
SINAMICS S120 AC/AC
Components
SINAMICS S120
Overview
Single-axis drives consist of two components
Control Unit + Power Module
Stand Alone Drives
Multi-Axis Drives
CU310 DP (Profibus)
CU310 PN (PROFINET)
Controllers
Safety Integrated
PM 340
CUA31
Compatibility of CUs and PM -> reduction in versions
Automation and Drives
AC/AC Framesize Overview
SINAMICS S120
Overview
Stand Alone Drives
Multi-Axis Drives
Controllers
Safety Integrated
D
18,5-30kW
B
2,2-4kW
A
230:
0,12-0,75kW
460V:
0,37-1,5kW
C
7,515kW
E
37-45kW
F
55-90kW
FX
110-132kW
Starting with a complete Power Range
GX
160-250kW
Automation and Drives
Multi-axis Drives
SINAMICS S120
Multi-axis drives consist of at least three components
 Line module (supply)
Overview
 Motor module (power unit)
Stand Alone Drives
 Control unit for the control of several drives
Multi-Axis Drives
Controllers
Safety Integrated
 Only one field bus connection to a higher-level
control is required for the whole axis line-up
Communication for all
components is performed
via a uniform interface:
DRIVE-CLIQ
Automation and Drives
DRIVE-CLiQ Flexible Backplane
SINAMICS S120
Overview
Stand Alone Drives
Multi-Axis Drives
Controllers
Safety Integrated
SMC30
SMC20
Digital/analog
periphery
Motor with
DRIVE-CLiQ
interface
Motor without
DRIVE-CLiQ
interface
DRIVE-CLiQ
encoder
Conventional
encoder
All drive-related components are connected to SINAMICS
S120 via DRIVE-CLiQ
Siemens Energy & Automation, Inc.
Combining booksize and chassis units
Production Machines
 DRIVE-CLiQ and the unified
software architecture enable
combined operation of the
various SINAMICS S120
designs
Line Module
Chassis
Motor
Modules
Chassis
Control Unit
Single axis
w/ CUA31
Motor Modules Booksize
Booksize and chassis units may be combined within a single
line-up
| 12
Automation and Drives
Innovative Machine Designs
SINAMICS S120
P350
Overview
Stand Alone Drives
Multi-Axis Drives
Controllers
Frame Size A w/ CUA31
Modular Machine
Safety Integrated
CU320 + LM + MM
Multi-axis system combined with single axis power modules
to form a modular machine
Automation and Drives
Line Modules
SINAMICS S120
Line current
Basic Line Modules
Overview
 Non-regulated
Stand Alone Drives
Smart Line Modules
 Non-regulated
rectifier
rectifier/regenerative unit
Multi-Axis Drives
Controllers
Safety Integrated
Active Line Modules
 Regulated
DC link rectifier/regenerative unit
• Reduced harmonics
Line current
• Line fault tolerant
• Higher performance
• Better motor utilization
• Rectification of 1.6 vs. 1.35
Line Modules supply the energy for the DC-link
Automation and Drives
Motor Modules – Booksize Design
SINAMICS S120
Single Motor Modules
Overview
 for
Stand Alone Drives
Double Motor Modules
Multi-Axis Drives
rated output currents up to 200 A
 Space
saving version for two motors
 for rated output currents up to 18 A
Controllers
Safety Integrated
Motor Modules
Single
Supply Voltage
Rated Output Current (A)
Maximum Output Current (A)
Width (mm)
Height (mm)
Depth (mm)
Degree of Protection
Cooling Method
Ambient Temperature
3
6
50
5
10
50
Double
DC 510-720V
9
18 30 45 60 85 132 200 3
5
9
18 36 56 85 113 141 212 282 6
10 18
50 50 100 150 150 200 300 300 50 50 50
380
270
IP20
Internal and External Air Cooling, Cold Plate Cooling
0-40°C without derating, up to 55°C with derating
18
36
100
Motor Modules supply the motors with energy from the
DC-link
Automation and Drives
Example of CU320 Control Module
SINAMICS S120
Overview
Stand Alone Drives
CU320 control unit
8 parameterizable digital inputs
8 parameterizable bi-directional
digital inputs/outputs (of which 6
are high-speed inputs)
Multi-Axis Drives
Fastening lug
Integrated side
receptacles
Controllers
Safety Integrated
PROFIBUS interface
CompactFlash Card
- Stores parameters
- Defines performance option
Option slot for expanding the
interfaces, e.g. TB30, CBC10
4 2-color
status LEDs
3 measuring sockets
which help you in
commissioning
Parameterized as either a Servo or Vector Controller
Automation and Drives
Commonality between Control Systems
SINAMICS S120
Central control unit
The control unit is the ONLY difference between the various control systems.
Overview
Stand Alone Drives
Multi-Axis Drives
Control Units
SINAMICS
CU320
Controllers
Safety Integrated
SIMOTION
D445
D435
D425
SINUMERIK
NCU730
NCU720
NCU710
Automation and Drives
Safe standstill (SH)
SINAMICS S120
Protection against unexpected start-up of the drive
 Impulses of the drive are safely “deleted”
Overview
 Torque-generating energy supply is safely disconnected
Stand Alone Drives
 Two-channel control
Later also via
PROFIsafe
Multi-Axis Drives
P24
Safe standstill
on power module
Controllers
No torquegenerating energy
Safety Integrated
P24
Safe standstill
on CU320
(one terminal for one or
more drives)
Checkback signal
from CU320
Advantages:
No switching devices for “electric OFF“ or no problematic contactors
between converter and motors.
 The DC-link “can stay alive“.

Automation and Drives
Safe brake control (SBC)
SINAMICS S120
Brake control directly at the motor module –
two-channel, monitored (for Booksize devices)
Overview

Both switched between 24 V and ground
Stand Alone Drives

Brake cable integrated in motor cable no PLC output required
Multi-Axis Drives
Controllers
Power module
Safety Integrated
Monitoring and
Control
If there is a control fault, the
brake will remain fully
functionable!
24 V supply
24 V
B+
+24 V
Channel
1
Monitoring
M
Diagnostics
M
B-
Channel
2
Motor with
integrated brake
Motor
module
U2
V2
W2
Power plug
Power cable
Load