Transcript 2013 Reporting Requirements & Enhancements

Performance Metrics Reporting
Requirements Including Enhancements
Qasim Yunus
Tariq Alauddin
1
Performance Metrics Reporting Requirements
Including Enhancements
• Background
• Average TRIR
• Process Safety Incidents Severity
• Distribution Incidents – Phase III Metric
• Summary
2
Background
• Industry level bench marking and comparisons require
average of Incident rates (TRIR / PSTIR)
• For public reporting of performance, measures which the
stakeholders can relate to are needed.
3
Average TRIR
• GPCA level average TRIR require additional data
# of
Man-hours
Recordable
Worked
Injuries
TRIR
ABC
XYZ
Average of TRIR’s
4
2
1,000,000
2,000,000
0.80
0.20
0.50
Overall TRIR
6
3,000,000
0.40
Simple average is 25 % higher than the weighted average
4
Process Safety Incident Severity
• Center Chemical Process Safety (CCPS) defines severity
levels used in PSISR calculation
5
Process Safety Incidents Severity Categories
6
Example - PSI Severity level
Consequences of PSI Incident
Severity Level
from CCPS
Table 2
Recordable Injury to Employee or Contractor
4
Lost Word Day ( Lost Time) Injury
3
Fire or explosion resulting in direct cost 100,00 to 1 Million $
3
On Site Fatality employee or contractor
2
Fire or explosion resulting in direct cost > 10 million $
1
Man hours Worked
1, 000,000
# of Process Safety Incidents
13
PSTIR -Process Safety Total Incident Rate
=(13*200,000)/1,000,000 =2.6
PSISR - Process Safety Incident Severity
Rate
=(49*200,000)/1,000,000 = 9.8
7
Example Process Safety Performance
Report for Stake Holders
Source: ACC Data
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Additional Data for Industry
Level Metrics and Reporting
• Man-hours worked
– Contractors
– Employees
• Number of Recordable Injuries
– Contractors
– Employees
• Process Safety Incidents Severity Level
• Annual Production
No Additional reporting Burden. This information is already available with
the companies who are reporting the GPCA metrics.
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Phase III Metrics
Including Distribution Incidents
• Reporting to start March 2013 for 2012 Data
• Distribution incidents data to be broken down by means of
transport




Road
Sea
Pipeline
Rail
• Definition of injury due to a Distribution Incidents aligned
with the occupational injury definitions.
• Proposed definition in review stage
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Distribution Incident Definition
• Any incidents during the transport of chemicals, resulting in death or
Injury
death of an employee or member of public or
a lost time (lost work day) injury to an employee of the shipper
or carrier or
an injury to the public or employee that require
hospitalization
• Irrespective of whether or not the chemical product contributed to
the death and/or injury - Spill or Release of Product
More than 50 kilogram or liter of dangerous goods
(classification according to the UN Recommendations for the
Transport of Dangerous Goods), or
More than 1000 kilogram or liter of non-dangerous goods
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Distribution Incident Definition
• Damage exceeding US $ 50,000, to the property of any party
(including environmental cleanup), resulting from the transport
incident, irrespective of whether or not the chemical product
contributed to the damage.
• Involvement of authorities
• Direct involvement of the authorities or emergency services in the
transport incident, or the evacuation of persons or closure of
public traffic routes for three hours or more caused by the
transport incident
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Distribution Incident Reporting
• Member Reporting Instructions
– Incidents are attributable to the GPCA member if the
member is the shipper, (shipment originates from the
member company) or the carrier
– Members need to report annual number of incidents
broken down by each means of transportation i.e. Rail,
pipeline, road, or sea.
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GPCA Metrics Template
Rev 1 /Sept 2012
GPCA Company Name:
S.No
Report for the Year:
Metric Name
A.
Occupational Safety
1
Employee Fatalities
Metric Formula / Definition
# of Fatalities
i.
Number of Lost Time Injuries (Days away from Work Cases) for employeee
ii.
Number of Other Recordable Injuries ( Excluding Lost Time Injuries & Fatalities) for Employees
iii.
Man-hours Worked (Employees)
2
Lost Time Injury Incident rate for Employees
(# of days away from work cases X 200,000) / Employee man-hours worked
3
OSHA Recordable Cases Incidence Rate for Employees
(# of Recordable Injuries X 200,000) / Employee man-hours worked
4
Contractor Employee Fatalities
# of Fatalities
iv.
Number of Lost Time Injuries (Days away from Work Cases) for Contractors
v.
Number of Other Recordable Injuries ( Excluding Lost Time Injuries & Fatalities) forContractors
vi.
Man-hours Worked (Conractor)
5
Lost Time Injury Incidence Rate for Contract Employees
6
OSHA Recordable Cases Incidence Rate for Contract Employees
(# of Recordable Injuries X 200,000) / Contractor man-hours worked
B.
Process Safety
1
Process Safety Incidents
1
Number of CCPS Severity Level 4 Incidents
ii
Number of CCPS Severity Level 3Incidents
iii.
Number of CCPS Severity Level 2 Incidents
iv.
Number of CCPS Severity Level 1 Incidents
GPCA Member Company
Annual Report
((# of days away from work cases X 200,000) / Contractor man-hours worked
# of Incidents that meet the Process safety Incident Criteria
2
Process Safety Total Incident Rate (PSTIR)
(# of Process Safety Incidents x 200,000) / (Employee + Contractor Employee man-hours)
3
Process Safety Incident Severity Rate (PSISR)
(Total Severity Score x 200,000) / (Employee + Contractor
employee man-hours)
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GPCA Metrics Template
C.
Emissions / Discharges to Environment
1
Hazardous Waste for Disposal
Metric tons / Year
2
Non-Hazardous Waste for Disposal
Metric tons / Year
3
Quantity of Waster Water discharged to Environment
Cubic Meters / Year
4
Discharges to Water - Chemical Oxygen Demand
Metric tons of O2 / Year
5
Sulfur Dioxide
Metric tons / Year
6
Nitrogen Oxides (NOX)
Metric tons / Year
7
Total Green House Gas Emissions (GHG)
Metric tons CO2 Equivalent (See Appendix C & D & E)
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Carbon Dioxide (CO2) Intensity
Million Metric tons emitted per year / Million Metric tons of production
D.
Resource Utilization
1
Use of Energy (Tons of Fuel oil Equivilant; TOE)
Energy from Fossil Fuels + Net Energy Purchased + Self Generated Renewable Energy
2
Specific Energy Consumption
TOE / Metric tons of production
3
Process Water Consumption
Millions of Cubic Meters
E.
Product Distribution
1
No of Distribution Incidents
1
Distribution Incidents - Road
ii
Distribution Incidents - Sea
iii.
Distribution Incidents - Rail
iv.
Distribution Incidents -Pipeline
Total # of Incidents which meet the distribution Incident Criteria
Phase I - 2010 Data to be reported by September 2011
Phase II - 2011 Data to be reported by March 2012
Phase III - 2012 Data to be reported by March 2013
Phase IV - Potential Metric for 2014
Enhancements and Additions for 2013
15
Thank you
?
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