Mako-Lube Baking Oven Lubrication Presentation
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Transcript Mako-Lube Baking Oven Lubrication Presentation
Baking Oven Chain Lubrication
Bakeries produce thousands of loaves,
buns, pitas, pies per day.
“HOT” Issues
• High Temperatures
• Clean Conditions
• Washdown – Sanitation
• 24/7 Production
• Green Environment
Mixing Issues
• Sanitation
• Heavy Bearing Load
• Food-Tek
Multi-Lube
• Food Grade
Grease 3H
Mixing – Ingredients are combined
Proofing Issues
• Sanitation
• High Humidity
• Warm Temperature
• Expensive Chain
Repairs
• Food-Tek
Multi- Lube
• Synfood EP
Grease
Proofing – Activation, drying, and baking
preparation operation
Oven Issues
•
•
•
•
Sanitation
Expensive Chain Repair
Hot Bearing Temperature
Food Grade Requirement
• HT Chain Oil Plus
• Synfood EP
Baking – Make the finished product
• Food Grade Oil 3H
• Synfood EP
Slicing Issues
• Sanitation
• High Speed Bearings
Slicing – Cut product to order or specification
Packaging Issues
• Food-Tek
Multi Lube
• Sanitation
• High Temperature
Shrink Tunnel
• Synfood EP
Wrapping/Packaging – Product ready for sale
• Food-Tek
Multi-Lube
Packaging Issues
• Sanitation
• High Temperature
Shrink Tunnel
• Synfood EP
Cartoning/Palletising – Move the product
• Continuous or pulse spray provides
precise automatic oil application during
production
• Replaces manual application of
graphite/oil mixture during scheduled
shutdown period.
• Clean – no graphite build up on chain to
clean
• Environmentally acceptable with
synthetic/ food grade oil. No V.O.C.
• Eliminates fire hazards
• Return on investment – Improves chain
life 2-3 times.
• Industry improvement – Synthetic, high
temperature, and food grade lubricants
are becoming the industry standard.
• CH Babb Company
• AMF Bakery Systems
• Turkington USA
• Gemini Bakery Equip.
• Reed Oven Company
• The Henry Group
• Pro Bake Inc.
• Stewart Systems
• JBT Food Tech
• Baker Perkins
• Auto Bake
• Banner-Day
Typical cost of production time. One 8 hour shift to clean
graphite lubricated chain plus 1 hour cool down & 1 hour
start up.
Graphite oil must be applied on a weekly schedule.
Actual cleaning of chain requires kerosene and hammer to
loosen baked on graphite.
Chain replacement, typically £15,000 or more. Normal
chain life is one year. Bakers are requesting 3 year chain
warranty.
Chain replacement labour cost. One 8 hour shift, 3 or 4
maintenance technicians.
Dangerous. The combination of Kerosene based
lubricating solution with high heat can cause fires.
Environmental Issues. Unacceptable V.O.C.’s (Volatile
Organic Compounds.
Increased production time. Shutdown to lubricate not
required. Automated method eliminates cool down and
cleaning.
Mako-Lube oils applied during production are NSF Registered
Chain life cycle increased 50% or more.
Chain replacement cost reduced 50% or more.
Dangerous fire hazard eliminated.
Improved environment.
• Casa Herrera
• Lawerence Equipment
• JC Ford
• Superior Manufacturing
• Stewart Systems
Typical cost of lubrication time. One hour daily to manually
apply synthetic oil.
Chain replacement, typically £15,000 or more. Normal chain
life is one year. Bakers are requesting 3 year chain warranty.
Chain replacement labor cost. One 8 hour shift, 3 or 4
maintenance technicians.
Chain replacement downtime cost. One 8 hour shift annually.
Dangerous. Manual lubrication while oven is in production.
Environmental Issues. Unacceptable V.O.C.’s (Volatile Organic
Compounds) if petroleum base oils used.
Increased production time. Shutdown to replace chain not
required.
Daily lubrication labor eliminated.
Mako-Lube oils applied during production are NSF
Registered.
Chain life cycle increased 50% or more.
Chain replacement cost reduced 50% or more.
Safety hazard eliminated.
Improved environment.
Synthetic:
This chain has been lubricated
with HT Chain Oil Plus for over
three years.
Graphite:
This chain has severe carbon build up
from lubricating with graphite. Over
30% of the rollers were locked from
graphite. After applying synthetic
lubricant, amperage significantly
decreased and all rollers were
rotating. (Picture taken 6 hours after
converting from graphite to synthetic.
Mako-Lube HT Chain Oil Plus
Previous Lubricant
• Usage: 15 Litres lubricant per week
• (2 Litres per day per oven)
• Purchases: One Drum every 16
weeks (4 months) per oven
• Lubricant Savings: 66%
• Usage: 100 Litres lubricant per
week per oven
• (15 Litres per day per oven)
• Purchased one drum every 3
weeks per oven
COST SAVINGS
£20,000 PER OVEN, PER YEAR
ON OIL ALONE
Past practice utilised graphite with oil or a solvent base applied
during shutdown. A short run period after application flashed off
the base solvents or oils. Production operation then relied on the
remaining graphite to provide lubrication during production
periods.
Mako-Lube only supply synthetic oils that perform better than
typical petroleum base brands. Synthetics may be applied during
production without any adverse effects. Typical temperature
flash point is 300°C. Our synthetic oils are acceptable for use in
food grade environments & NSF Registered as H1.
Mako-Lube Ltd
Units 2&3 Mayfield Industrial Estate
Liverpool Road
Irlam
Manchester M44 6GD
+44(0)161 777 9970
[email protected]