Transcript Bosch Rexroth and SERCOS

SERCOS III - Bosch Rexroth
Dave Cameron
Regional Sales Mgr
9-13-09
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Bosch Rexroth
 Is a wholly-owned subsidiary of
Robert Bosch GmbH
 Is a result of the merger of
Mannesmann Rexroth with
Bosch’s Automation Technology
 Covers All relevant technology for
Drive, Control and Motion
 Is dedicated to industrial and
factory automation, and mobile
applications
 Has a worldwide presence
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Bosch Rexroth AG within the Bosch Group
Robert Bosch GmbH
Automotive Technology
Consumer Goods and
Building Technology
Industrial Technology
Bosch Rexroth AG
Electric Drives and Controls
© All
rights
reserved
Electric
Drives
and
Controlsby Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Bosch Rexroth – The Products
Electric
drives and
controls
Linear
motion
technology
Gears
Assembly
technologies
Hydraulics,
industrial
Pneumatics
Hydraulics,
mobile
Service
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
A long history of SERCOS-II at Bosch Rexroth
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
SERCOS III – The Next Generation
Rexroth System Products with SERCOS III
IndraMotion
MLD
IndraControl L
Option module
(Master)
IndraControl
L15
(Slave)
BDC
Pneumatic
Valve Manifold
Inline
Bus coupler
Inline
Block I/O
IAC-R
Control Valve with
integrated hydraulic
axis control
IndraMotion
MLC
IndraMotion
MLP
IndraControl VEP
IndraControl L45
IndraControl L65
IndraDrive
HNC100
Hydraulic
Axis control
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Rexroth System Architecture
IndraWorks
IndraControl V
IndraControl L
IndraControl V
IndraDrive
IndraDyn
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Inline
FieldLine
Rexroth
Pneumatic
Rexroth Hydraulic
Rexroth IndraMotion MLC
Controller Based Motion Logic Solution
 Compact Automation solution for MotionLogic based applications, supporting up to
64 axes
 Motion-Control, PLC and Technology
Functions integrated in an innovative
system architecture
 Scalable IndraWorks Framework for all
Inline
Bus
Coupler
Inline
Block I/O
engineering tasks
 Space-saving construction with the
IndraControl L Control Platform
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Rexroth IndraMotion MLD
Drive Based Motion Logic Solution
 Powerful & compact solution for drive
based applications with integrated motion
& logic control for up to 8 axes.
 Economical solution without the need for
additional control hardware
 Scalable & expandable using the
IndraDrive Drive Platform
 Ideal characteristics for modular &
decentralized Control topologies
MLD-S
(single axis)
MLD-M
(Multi-axes)
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Partial list of Rexroth SERCOS III Customers
Roll forming machines, Belgium
Conversion presses, Germany
Pull nose box loader, Norway
System integrator, Canada
Production of wheel hub motor „Active Wheel“
Switzerland
Tubular bag machine, USA/Germany
Robot control, Germany
Packaging machine, USA
Engineering, USA
Tea bag machines, Germany
Packaging machine
Injection molding machine, Canada
Press systems, Canada
Packaging machine
Grinding machine, Japan
Automation systems, Canada
Pipe production machine, Germany
Die and device bonding
France/Sweden
Board turner in saw mill, Canada
Packaging machine, Germany
Distributor, Automation
Switzerland
Packaging machine, Italy
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
More than 100 customers
in more than 20 countries
Examples of SERCOS III Applications
Test Stands
Plastic Injection Molding
Profilers
Crank Shaft Grinding
Packaging Machines
Roll Feeds
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
High Speed Milling
Printing Machines
Presses
Example
Panel with IndraDrive Cs and Indradrive C
IndraDrive C
30HP
Quantity 2
MLC
Motion-Logic
Controller
Electric Drives and Controls
© All
rights
reserved
Electric
Drives
and
Controlsby Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Safety technology
IndraDrive Cs
750 Watts
Quantity 15
Application - IndraMotion MLC
Press Automation
 Full Motion Logic Controller for each
machine.
 SERCOS III to drive systems
 Independent machines
 Very Energy Efficient (Green)
Press
Form
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Application - IndraMotion MLC
Web Machine of 150 Axis
(Master)
(Master)
(Master)
(Master)
(Slave)
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating
to copying,
Simatic
S7 transmission and dissemination.
SERCOS III and Industrial Ethernet
Reference customers (Rovema)

 Flow wrapper VPL260
 PC based control architecture
 ROVEMA P@ck-Control
 with SERCOS III-Master
(from AUTOMATA)
 IndraDrive drives with SERCOS III
 SERCOS III I/Os
 presented at Interpack 2008
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
SERCOS III and Industrial Ethernet
Reference customers (JTEKT)
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Standard Grinding Machine
SERCANS III PCI card
IndraDrive Cs
IndraDyn etc.
IMTS, Chicago, 08-13 September 2008
 New Generation of
High-End Grinding Machine
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SERCANS III PCI board
IndraDrive M
Cross Communication & I/Os
IndraDyn etc.
In development!
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
SERCOS III – Drive Based with I/O
Material Handling
Master Drive with PLC
– IEC61131
MLD-M
(Multi-axes)
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
IndraDrive MLD/CCD System Layout
Horizontal Horizontal Horizontal
#1
#2
#3
Vertical
#2
Vertical
#3
System PLC
Ethernet IP
Ethernet
SSI Laser
MASTER
SLAVE 1
SLAVE 2
SLAVE 3
SLAVE 4
Material Handling
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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THANK YOU
Electric Drives and Controls
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.