Transcript Rexroth - Solution Provider for Food & Packaging
Bosch Rexroth SERCOS III Automation Solutions & Applications
Chris Cooper Regional Sales Manager Southeast & Southwest Territories
Agenda- Automation Solutions & Applications
Introduction to Bosch Rexroth
Automation Solutions De-centralized Drives High Performance Controls SERCOS III Ethernet Based System Architectures
SERCOS III Application Examples
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Bosch Rexroth in the Americas
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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The Company – The Technology Areas
Everything from one source – specialized and integrated
Components, modules, systems, as well as services and engineering services in the areas Electric drives and controls Hydraulics Linear and assembly technologies Pneumatics Service
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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The Company – The Markets Rexroth services are used worldwide in nearly all industries ...
Food and Packaging Cutting and forming machine tools Automotive industry Printing and converting Assembly/handling Logging industry Rubber and injection molding machines Tunnel and mining industry Civil engineering Entertainment Offshore technology Shipbuilding Maritime applications ... and much more
500,000 Customers worldwide!
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Rexroth Automation House
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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IndraDrive
TM
The new drive generation for all applications
Worldwide first provider of
servo- and frequency converter on one platform
SERCOS II & III Interfaces
Open architecture connectivity
Drive-integrated safety technology
for safe stop and safe motion (certified acc. to EN 954-1, safety category 3)
Single- and multi-axes Motion Logic
acc. to IEC 61131-3 and PLCopen
Drives and motors
Scalable power
,
functionality and performance
for best application fit
Fast and easy start-up
assistant incl. automatic motor identification and auto-tuning
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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IndraDyn Next generation of motors
IndraDyn S
Synchronous servo motors up to 240 Nm
IndraDyn A
Asynchronous servo motors up to 100 kW
IndraDyn L
Synchronous linear motors up to 22.000 N
IndraDyn T
Synchronous torque motors up to 13.800 Nm
IndraDyn H
Synchronous high-speed motors up to 30.000 min -1
Planetary gearboxes
Drives and motors
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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IndraControl V Controls and HMI
Controller based terminals
From text displays up to graphical touch screen
Windows CE Embedded based terminals
Visualization and PLC runtime in one device
Standard industrial PC’s
Cost-effective solutions by standardised PC hardware
High end industrial PC’s
For highest demands in industrial environment
Complete PC-based operator terminals
Visualization and PLC control in one device
Visualization software
Useable on different platforms (Win XP, CE, Web )
Accessories
Machine operator panels, keyboards, …
Controls and HMI
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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IndraControl L Controls and HMI
IndraControl L
The
most compact
embedded control with Ethernet, SERCOS II, III and PROFIBUS interfaces in their class
Rexroth Inline
The flexible I/O portfolio for
cabinet installation
with degree of protection IP20
Rexroth Fieldline
The rugged I/O technique for
field installation
with degree of protection IP67
Scalable
in power and functionality
Controls and HMI
Modular and flexible
with many
open communication standards
Fast and tool-less installation
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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IndraLogic The uniform and open PLC solution
Uniform PLC runtime for all Rexroth systems:
Motion Control, CNC and PLC system solutions
Scalable in performance and control platform
:
Drive-based
for drive-based applications with integrated motion-logic
Controller-based
based on IndraControl L and direct connection of the I/O portfolio Rexroth Inline
PC-based
combined with integrated Visualization based on IndraControl V
PLC
Programming according to
IEC 61131-3
Common
PLCopen
library with standardised motion functions Complete engineering with IndraWorks
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Architectures
MLD Motion Logic Drive -based MLD
Motion Logic
MLC Motion Logic Controller -based MLC MLP MLP Motion Logic PC -based
HMI I/O Drives
Economic solution for low to medium demands
up to 8 axes Standard solution for medium to high demands
up to 64 axes
I/O Drives
High integrated solution for medium demands
up to 32 axes Uniform general technology functions and program templates Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III Open standards and uniform PLC platform acc. to IEC 61131-3 Uniform engineering for motion, logic, HMI and drives with IndraWorks Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Architectures
MLD Motion Logic Drive -based MLD
Motion Logic
MLC Motion Logic Controller -based MLC MLP MLP Motion Logic PC -based
HMI I/O Drives
Economic solution for low to medium demands
up to 8 axes Standard solution for medium to high demands
up to 64 axes
I/O Drives
High integrated solution for medium demands
up to 32 axes Uniform general technology functions and program templates Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III Open standards and uniform PLC platform acc. to IEC 61131-3 Uniform engineering for motion, logic, HMI and drives with IndraWorks Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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MLD Systems -
Motion Logic Drive-based Sercos-III Ethernet Master with Sercos-III Slave ´s HMI Line-Controller with fieldbus (optional) FKM Sercos-III Sercos-III CCD Master
Ethernet TCP/IP
Programming and Parametrizing of all drives and I/O ´s with IndraWorks w/o changing the socket
Switch
PLC in Drive MASTER Sercos III Ethernet based SLAVE 1 SLAVE N Sercos-III I/O ´s Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Application Example #1 BVK1300 HFFS Machine 1
Lug Chain
2
Foil Feed Cross seal
3 5
Transport
6
Fin Seal
4
Rotary knife
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Application Example #1 BVK1300 HFFS Machine
WinCE - Visualisation A1 Lug Chain
PLC Network variables
A2 Foil feed A3 Cross Seal A4 Rotary knife A5 Transport SIII A6 Fin seal PLC I/Os Operating mode electronic motion profile Basic Reference switch Linear profile Advanced MLD-Master 1 Probe Input 2 Inputs 1 PLS Output 3 Outputs Linear profile Basic Reference switch Cross seal profile Basic Reference switch Non linear profile Basic Reference switch Linear profile Basic Linear profile
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Servo Requirements for a HFFS machine
High Speed handling of many Products per minute Depending on the product size and the machine design, the throughput requirements can be anywhere from 5 to 2000 products per minute (250 to 500 typically) Registration Accurate and high speed registration must be performed in order to align package labeling ELS (Electronic Line Shafting) functionality Reduces mechanical components on the machine and significantly reduces setup and product change-over time Electronic Camming allows for different knife profiles to be executed based on the product length & height Lock-on, Lock-off cam wrap” functionality profiles to achieve “No-product= No Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Architectures
MLD Motion Logic Drive -based MLD
Motion Logic
MLC Motion Logic Controller -based MLC MLP MLP Motion Logic PC -based
HMI I/O Drives
Economic solution for low to medium demands
up to 8 axes Standard solution for medium to high demands
up to 64 axes
I/O Drives
High integrated solution for medium demands
up to 32 axes Uniform general technology functions and program templates Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III Open standards and uniform PLC platform acc. to IEC 61131-3 Uniform engineering for motion, logic, HMI and drives with IndraWorks Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Application Example #2 Robotics
Multi axis kinematic up to 8 axis Over 100 kinematic transformations Easy kinematic configuration Zero offset, Override, Teach In, … Adaptive belt tracking (4 belts) Easy integration of vision systems Customer-defined kinematics Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Application Example #2 Robotics
Axis Axis Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Application Example #2 Robotics
Highlights:
Hardware: MLC V03
7X SERCOS III Indradrive (2 ms SERCOS time) Camera interface via Ethernet TCP/IP HMI interface via Ethernet OPC Belt synchron (Infeed and Outfeed belt) Delta kinematics Transformation Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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IndraWorks Framework for all Rexroth System Solutions
Software tools
for all engineering tasks
included
Ergonomic
, Windows conform graphical user interface
Wizards
for configuration and parameter setup
Transparent project navigation
with functional arrangement of device objects
Comfortable programming
according to
IEC 61131-3
and editors
DIN 66025/RS247 Engineering
Guaranteed future .net based
by the latest system architecture
Openness
by support of
standardized software interfaces Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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SERCOS III – The Next Generation
Rexroth System Products with SERCOS III
IndraMotion MLD IndraMotion MLC IndraMotion MLP IndraControl L Option module (Master) IndraControl L15 (Slave) Inline Bus coupler Inline Block I/O IndraControl VEP IndraControl L45 IndraControl L65 IndraDrive BDC Pneumatic Valve Manifold IAC-R Control Valve with integrated hydraulic axis control HNC100 Hydraulic Axis control Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Partial list of Rexroth SERCOS III Customers
Conversion presses, Germany Roll forming machines, Belgium Pull nose box loader, Norway System integrator, Canada Tubular bag machine, USA/Germany Packaging machine Production of wheel hub motor „Active Wheel“ Switzerland Robot control, Germany Packaging machine, USA Tea bag machines, Germany Injection molding machine, Canada Engineering, USA Press systems, Canada Packaging machine Grinding machine, Japan Automation systems, Canada Pipe production machine, Germany Die and device bonding France/Sweden Board turner in saw mill, Canada Packaging machine, Germany Distributor, Automation Switzerland Packaging machine, Italy
More than 100 customers in more than 20 countries Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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SERCOS III and Industrial Ethernet
Reference customers (Rovema)
Flow wrapper VPL260 PC based control architecture ROVEMA P@ck-Control with SERCOS III-Master (from AUTOMATA) IndraDrive drives with SERCOS III SERCOS III I/Os presented at Interpack 2008
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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SERCOS III and Industrial Ethernet
Reference customers (JTEKT)
Standard Grinding Machine
SERCANS III PCI card IndraDrive Cs IndraDyn Motors IMTS, Chicago, 08-13 September 2008
New Generation of High-End Grinding Machine
SERCANS III PCI board IndraDrive M Cross Communication & I/Os IndraDyn Motors
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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Examples of SERCOS III Applications
Test Stands Crank Shaft Grinding High Speed Milling Plastic Injection Molding Packaging Machines Printing Machines Profilers Roll Feeds Presses
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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For More Information, Contact:
Dan Throne, National Sales Manager – Hoffman Estates 847-645-3749 Scott Hibbard, VP of Technology – Hoffman Estates 847-645-3670
Electric Drives and Controls
l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
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