Rexroth - Solution Provider for Food & Packaging

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Transcript Rexroth - Solution Provider for Food & Packaging

Bosch Rexroth SERCOS III Automation Solutions & Applications

Chris Cooper Regional Sales Manager Southeast & Southwest Territories

Agenda- Automation Solutions & Applications



Introduction to Bosch Rexroth

   

Automation Solutions De-centralized Drives High Performance Controls SERCOS III Ethernet Based System Architectures



SERCOS III Application Examples

Electric Drives and Controls

l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Bosch Rexroth in the Americas

Electric Drives and Controls

The Company – The Technology Areas

Everything from one source – specialized and integrated

Components, modules, systems, as well as services and engineering services in the areas Electric drives and controls Hydraulics Linear and assembly technologies Pneumatics Service

Electric Drives and Controls

The Company – The Markets Rexroth services are used worldwide in nearly all industries ...

             Food and Packaging Cutting and forming machine tools Automotive industry Printing and converting Assembly/handling Logging industry Rubber and injection molding machines Tunnel and mining industry Civil engineering Entertainment Offshore technology Shipbuilding Maritime applications ... and much more

500,000 Customers worldwide!

Electric Drives and Controls

Rexroth Automation House

Electric Drives and Controls

IndraDrive

The new drive generation for all applications

 Worldwide first provider of

servo- and frequency converter on one platform



SERCOS II & III Interfaces

Open architecture connectivity 

Drive-integrated safety technology

for safe stop and safe motion (certified acc. to EN 954-1, safety category 3) 

Single- and multi-axes Motion Logic

acc. to IEC 61131-3 and PLCopen

Drives and motors



Scalable power

functionality and performance

for best application fit 

Fast and easy start-up

assistant incl. automatic motor identification and auto-tuning

Electric Drives and Controls

IndraDyn Next generation of motors



IndraDyn S

Synchronous servo motors up to 240 Nm 

IndraDyn A

Asynchronous servo motors up to 100 kW 

IndraDyn L

Synchronous linear motors up to 22.000 N 

IndraDyn T

Synchronous torque motors up to 13.800 Nm 

IndraDyn H

Synchronous high-speed motors up to 30.000 min -1 

Planetary gearboxes

Drives and motors

Electric Drives and Controls

IndraControl V Controls and HMI



Controller based terminals

From text displays up to graphical touch screen 

Windows CE Embedded based terminals

Visualization and PLC runtime in one device 

Standard industrial PC’s

Cost-effective solutions by standardised PC hardware 

High end industrial PC’s

For highest demands in industrial environment 

Complete PC-based operator terminals

Visualization and PLC control in one device 

Visualization software

Useable on different platforms (Win XP, CE, Web ) 

Accessories

Machine operator panels, keyboards, …

Controls and HMI

Electric Drives and Controls

IndraControl L Controls and HMI



IndraControl L

The

most compact

embedded control with Ethernet, SERCOS II, III and PROFIBUS interfaces in their class 

Rexroth Inline

The flexible I/O portfolio for

cabinet installation

with degree of protection IP20 

Rexroth Fieldline

The rugged I/O technique for

field installation

with degree of protection IP67 

Scalable

in power and functionality

Controls and HMI



Modular and flexible

with many

open communication standards



Fast and tool-less installation

Electric Drives and Controls

IndraLogic The uniform and open PLC solution



Uniform PLC runtime for all Rexroth systems:

Motion Control, CNC and PLC system solutions 

Scalable in performance and control platform

: 

Drive-based

for drive-based applications with integrated motion-logic 

Controller-based

based on IndraControl L and direct connection of the I/O portfolio Rexroth Inline 

PC-based

combined with integrated Visualization based on IndraControl V

PLC

  Programming according to

IEC 61131-3

Common

PLCopen

library with standardised motion functions  Complete engineering with IndraWorks

Electric Drives and Controls

Architectures

MLD Motion Logic Drive -based MLD

Motion Logic

MLC Motion Logic Controller -based MLC MLP MLP Motion Logic PC -based

HMI I/O Drives

Economic solution for low to medium demands



up to 8 axes Standard solution for medium to high demands



up to 64 axes

I/O Drives

High integrated solution for medium demands



up to 32 axes Uniform general technology functions and program templates Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III Open standards and uniform PLC platform acc. to IEC 61131-3 Uniform engineering for motion, logic, HMI and drives with IndraWorks Electric Drives and Controls

Architectures

MLD Motion Logic Drive -based MLD

Motion Logic

MLC Motion Logic Controller -based MLC MLP MLP Motion Logic PC -based

HMI I/O Drives

Economic solution for low to medium demands



up to 8 axes Standard solution for medium to high demands



up to 64 axes

I/O Drives

High integrated solution for medium demands



MLD Systems -

Motion Logic Drive-based Sercos-III Ethernet Master with Sercos-III Slave ´s HMI Line-Controller with fieldbus (optional) FKM Sercos-III Sercos-III CCD Master

Ethernet TCP/IP

Programming and Parametrizing of all drives and I/O ´s with IndraWorks w/o changing the socket

Switch

PLC in Drive MASTER Sercos III Ethernet based SLAVE 1 SLAVE N Sercos-III I/O ´s Electric Drives and Controls

Application Example #1 BVK1300 HFFS Machine 1

Lug Chain

Foil Feed Cross seal

3 5

Transport

Fin Seal

Rotary knife

Electric Drives and Controls

Application Example #1 BVK1300 HFFS Machine

WinCE - Visualisation A1 Lug Chain

PLC Network variables

A2 Foil feed A3 Cross Seal A4 Rotary knife A5 Transport SIII A6 Fin seal PLC I/Os Operating mode electronic motion profile Basic Reference switch Linear profile Advanced MLD-Master 1 Probe Input 2 Inputs 1 PLS Output 3 Outputs Linear profile Basic Reference switch Cross seal profile Basic Reference switch Non linear profile Basic Reference switch Linear profile Basic Linear profile

Electric Drives and Controls

Servo Requirements for a HFFS machine

    

High Speed handling of many Products per minute Depending on the product size and the machine design, the throughput requirements can be anywhere from 5 to 2000 products per minute (250 to 500 typically) Registration Accurate and high speed registration must be performed in order to align package labeling ELS (Electronic Line Shafting) functionality Reduces mechanical components on the machine and significantly reduces setup and product change-over time Electronic Camming allows for different knife profiles to be executed based on the product length & height Lock-on, Lock-off cam wrap” functionality profiles to achieve “No-product= No Electric Drives and Controls

Architectures

MLD Motion Logic Drive -based MLD

Motion Logic

MLC Motion Logic Controller -based MLC MLP MLP Motion Logic PC -based

HMI I/O Drives

Economic solution for low to medium demands



up to 8 axes Standard solution for medium to high demands



up to 64 axes

I/O Drives

High integrated solution for medium demands



Application Example #2 Robotics

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Multi axis kinematic up to 8 axis Over 100 kinematic transformations Easy kinematic configuration Zero offset, Override, Teach In, … Adaptive belt tracking (4 belts) Easy integration of vision systems Customer-defined kinematics Electric Drives and Controls

Application Example #2 Robotics

Axis Axis Electric Drives and Controls

Application Example #2 Robotics

   

Highlights:



Hardware: MLC V03



7X SERCOS III Indradrive (2 ms SERCOS time) Camera interface via Ethernet TCP/IP HMI interface via Ethernet OPC Belt synchron (Infeed and Outfeed belt) Delta kinematics Transformation Electric Drives and Controls

IndraWorks Framework for all Rexroth System Solutions

 Software tools

for all engineering tasks

included 

Ergonomic

, Windows conform graphical user interface 

Wizards

for configuration and parameter setup 

Transparent project navigation

with functional arrangement of device objects 

Comfortable programming

according to

IEC 61131-3

and editors

DIN 66025/RS247 Engineering



Guaranteed future .net based

by the latest system architecture 

Openness

by support of

standardized software interfaces Electric Drives and Controls

SERCOS III – The Next Generation

Rexroth System Products with SERCOS III

IndraMotion MLD IndraMotion MLC IndraMotion MLP IndraControl L Option module (Master) IndraControl L15 (Slave) Inline Bus coupler Inline Block I/O IndraControl VEP IndraControl L45 IndraControl L65 IndraDrive BDC Pneumatic Valve Manifold IAC-R Control Valve with integrated hydraulic axis control HNC100 Hydraulic Axis control Electric Drives and Controls

Partial list of Rexroth SERCOS III Customers

Conversion presses, Germany Roll forming machines, Belgium Pull nose box loader, Norway System integrator, Canada Tubular bag machine, USA/Germany Packaging machine Production of wheel hub motor „Active Wheel“ Switzerland Robot control, Germany Packaging machine, USA Tea bag machines, Germany Injection molding machine, Canada Engineering, USA Press systems, Canada Packaging machine Grinding machine, Japan Automation systems, Canada Pipe production machine, Germany Die and device bonding France/Sweden Board turner in saw mill, Canada Packaging machine, Germany Distributor, Automation Switzerland Packaging machine, Italy

More than 100 customers in more than 20 countries Electric Drives and Controls

SERCOS III and Industrial Ethernet

Reference customers (Rovema)

  Flow wrapper VPL260  PC based control architecture  ROVEMA P@ck-Control  with SERCOS III-Master (from AUTOMATA)  IndraDrive drives with SERCOS III  SERCOS III I/Os  presented at Interpack 2008

Electric Drives and Controls

SERCOS III and Industrial Ethernet

Reference customers (JTEKT)

    

Standard Grinding Machine

SERCANS III PCI card IndraDrive Cs IndraDyn Motors IMTS, Chicago, 08-13 September 2008     

New Generation of High-End Grinding Machine

SERCANS III PCI board IndraDrive M Cross Communication & I/Os IndraDyn Motors

Electric Drives and Controls

Examples of SERCOS III Applications

Test Stands Crank Shaft Grinding High Speed Milling Plastic Injection Molding Packaging Machines Printing Machines Profilers Roll Feeds Presses

Electric Drives and Controls

For More Information, Contact:

  Dan Throne, National Sales Manager – Hoffman Estates  847-645-3749 Scott Hibbard, VP of Technology – Hoffman Estates  847-645-3670

Electric Drives and Controls

Rexroth - Solution Provider for Food & Packaging

Transcript Rexroth - Solution Provider for Food & Packaging

Bosch Rexroth SERCOS III Automation Solutions & Applications

Agenda- Automation Solutions & Applications

Introduction to Bosch Rexroth

Automation Solutions De-centralized Drives High Performance Controls SERCOS III Ethernet Based System Architectures

SERCOS III Application Examples

Bosch Rexroth in the Americas

The Company – The Technology Areas

The Company – The Markets Rexroth services are used worldwide in nearly all industries ...

500,000 Customers worldwide!

Rexroth Automation House

IndraDrive

The new drive generation for all applications

Drives and motors

IndraDyn Next generation of motors

Drives and motors

IndraControl V Controls and HMI

Controls and HMI

IndraControl L Controls and HMI

IndraControl L

Rexroth Inline

Rexroth Fieldline

Scalable

in power and functionality

Controls and HMI

Modular and flexible

with many

open communication standards

Fast and tool-less installation

IndraLogic The uniform and open PLC solution

PLC

Architectures

Architectures

MLD Systems -

Application Example #1 BVK1300 HFFS Machine

Servo Requirements for a HFFS machine

Architectures

Application Example #2 Robotics

Application Example #2 Robotics

Application Example #2 Robotics

IndraWorks Framework for all Rexroth System Solutions

SERCOS III – The Next Generation

Rexroth System Products with SERCOS III

Partial list of Rexroth SERCOS III Customers

SERCOS III and Industrial Ethernet

Reference customers (Rovema)

SERCOS III and Industrial Ethernet

Reference customers (JTEKT)

Examples of SERCOS III Applications

For More Information, Contact:

Directory