Transcript Nantex Machineries Pvt Ltd

Vertical Embroidery Machine
Email : info@nantex in. Phone +91 124 4115676
About Us
• Nantex Machineries was founded in the year 2010
with the purpose of inventing & innovating new
technology machines for textiles and automation
industry. We have our own R&D team & are working
on developing our own manufacturing capacity to
produce new developed products.
Presentation Overviews
Details about the Project
Market Survey & Current Statistics
Technology Innovation Incorporated in this New Embroidery Machine
Outstanding Features compared to Existing Product in the market
% Utilization / man power / Automation involved in this Product
Product Life Cycle Cost Analysis
Productivity of new Schifflie compared to other products in the market
Overall Growth rate in Schifflie Embroidery against Increase in Demand
Product lifecycle Cost Analysis
Space Utilization for machine installation
Maximum possibility of endless repeat designs through this machine
About the Machine
Details about the Project
Nantex brings its first invented product in the textile
industry – Vertical Embroidery Machine.
Model – VEM 1 - 48 (Double Width)
Model – VEM 1- 63 (Single Width)
Model – VEM 1- 130 (Single Width)
Market Survey & Current Statistics
Global Embroidery Industry’s overview
The Global Embroidery Industry is one of the most important sectors of the economy in
terms of investment, revenue, and trade and employment generation all over the world.
Embroidery industry has short product life cycle, tremendous product variety, volatile
and unpredictable future demand in the global market. Also by introducing advanced
techniques incorporated in this new Vertical Schiffli Embroidery machine multiple value
addition of the end product leads to greatest profit margin and viable payback period in
new textile projects.
Overview of the Embroidery Industry and Indian scenario
The sizes of the Indian embroidery market around Rs 30,000-35,000 cr. per annum.
Realizing the huge potential of embroidery, some large players have entered the sector.
Embroidery, till a decade ago, was largely in the unorganized sector, with very small
units, typically with 2 and 4 embroidery machines. Now a days, organized players’
account for 80% of the market. The market is also slowly moving from largely
unbranded to branded textiles. The major players are Bombay Dyeing, Welspun, Portico,
Rosebys, Kids at Home, KurlOn, Westside, and Star, etc...
Note: This information taken from web links.
Technology Innovation Incorporated in this New Embroidery
Machine
Till today we are doing schiffli (all over) embroidery in wrong direction
meaning against grain line of the fabric. This has always had a negative effect on
the cost efficiency of such embroidered products across globe. Though embroidery
has always fascinated designers from both apparel & home world - it has remained
mostly restricted to upper & niche market. By bringing in the revolutionary change
in the schiffli machine - where in embroidery could be done along the grain of any
fabric – we have been able to solve this long lasting problem of this industry.
Machine Picture
Model VEM 1- 63
References /Pattern No: International Application No: PCT/IB2010/002958
Indian Patent Application No: 2384/DEL/2009
Outstanding Futures compare to Existing Product in the market
Salient Futures
Machine Utilization %
Space Require to Install
Machine Cost / machine
Emb. Order Quantity to
process
Man Power Required
Routing & speed balancing
Material Handling
Material Feeding
Process Wastage %
-----as a Fabric %
-----as a Yarn %
Clarity of Design
Software Support
Operation
Process life cycle cost
Machine Maintenance cost
Specialty
VEM 1- 63
Existing machine (Schiffli)
97%
Comparatively Less
28 to 35 Lacs (8 time less)
83%
500 Sq. Yard
1.5 to 2.5 Cr
No limitations
4 person /10 m/c /shift
easy routing & speed
Less handle
Same direction Roll form
60 times reduction in %
0.10%
0.10%
More realistic
Advanced file support
Easy working
Lowest possible in market
Economical / cost effective
1000 mts minimum/ batch
6 person /1 machine /shift
Tough to balance m/c speed
More & Complicated handle
Batch preparation required
More wastage
12%
8%
Allover Embroidery
Lace Embroidery
Advanced file support
Easy working
Comparatively high
Expensive / Costly
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D
Unit
% Utilization / man power / Automation involved in this Product
100
Newly Delveloped
M/c
Existing Schiffli
90
80
70
60
50
40
30
20
10
0
Man Power
Utilization
Automation
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery
m/c at our R& D Unit
Product Life Cycle Cost Analysis (Cost contribution shown as %
value)
100
Newly Delveloped
M/c
Existing Schiffli
90
80
70
60
50
40
30
20
10
0
M/c Cost
Process
Cost
Life Style
Cost
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery
m/c at our R& D Unit
Productivity of new Schiffli compare to other product in the
market
No. of m/c taken for productivity calculation converted in to equal working width of the m/c & Compared in %
Value
100
90
80
70
60
50
40
30
20
10
0
Newly Delveloped
M/c
Speed
Productivity
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at
our R& D Unit
Over all % Growth rate in Embroidery Sectors &% increase in
demand
% Growth rate in
Embroidery Sectors
% increase in
demand
60
50
40
30
20
10
0
Current
Future
Important points highlighted here is “Capacity & growth rate in embroidery sectors are
27% lagging behind against the current demand of 30% & above, there is huge potential for
this sectors to grow up faster rate”
Product Life Cycle Cost Analysis (Cost contribution shown as %
value)
Newly Delveloped
M/c
Existing Schiffli
100
90
80
70
60
50
40
30
20
10
0
M/c Cost
Process
Cost
Life Style
Cost
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R&
D Unit
%Space Utilization for machine installation
Newly developed
M/c
Existing (Schiffli)
100
90
80
70
60
50
40
30
20
10
0
% m/c space required
% Project Land &
Building Cost saved
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c
at our R& D Unit
Maximum possibility of endless repeat design’s through this machine
Technical Specifications
Repeat Length
In Warp Direction
In Weft Direction
Needle Capacity
Shuttles
Special Components
Tension Conrollers
Fabric Wastage
Yarn Wastage
After Embroidery
VEM 1- 63
Existing Schiffli m /c
Endless Repeat Length (Free Hand
Creativity)
Limitation in repeat Length
yes ( Right Direction to do all over
embroidery)
No
Yes (Right Direction to do Lace
No
Embroidery )
Existing Needles
Existing Needles
Existing Shuttles (Top shuttle)
Existing Shuttles ( Top Shuttle
Roll form Embroidery ( Length
Cut Pcs Embroidery ( Width wise
Wise Embroidery )
Embroidery )
Servo based
Servo based
0.10%
12 %
0.10%
8%
lot of hassles ( Re-stitch the cut
length for dyeing process or further
Can do any process without hassle Process )
About Machine
• Doing embroidery in Right Direction (along with grain Line
or fabric length wise)
• can create designs free handedly. The embroidery flow will
be length wise and can use the embroidered fabrics for
Home furnishings (like curtains, bed sheet, pillow cover and
others), any garments for domestic and international market.
• Machine installation space will be less and can be install in
any floor.
• Foundation Not Required.
• Machine Price is very low and competitive.
• Less Man Power to operate the machine.
• Less Electricity consumption
About Machine
•
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•
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Less Noisy
Fabric loaded through roll form
At one time 100 to 150 mtrs fabric can be loaded
Less Maintenance
There is no fabric wastage.
Embroidered fabric shrinkage will be less.
Fabric dimensional stability will be the same after
embroidery
• Less mending
• Overall manufacturing cost will be less.
Description VEM 1- 48
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Length
Width
Height
Weight
Frame
Fabric
Controller
Data input/output
Speed
Movement
Data format
Repeat
Energy Consumption
Shuttles
Needles
Borer
Foundation
-
5390 mm
1340 mm
2300 mm
4.3 Ton
Double Width
150 mtr X 2 Rolls(at one time)
2 Micro Processer 5 Mhz
USB Drive
250 RPM
300 mm
.SAS, .DAT
as normal schiffli 4/4, 8/4, 12/4….
8 KW
Top Shuttles normal Size
Normal Schifflie
Normal Schifflie
Not required
Description VEM 1- 63
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Length
Width
Height
Weight
Frame
Fabric
Controller
Data input/output
Speed
Movement
Data format
Repeat
Energy Consumption
Shuttles
Needles
Borer
Foundation
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4190 mm
1340 mm
2300 mm
3.2 Ton
Single Width
150 mtr (at one time)
2 Micro Processer 5 Mhz
USB Drive
260 RPM
300 mm
.SAS, .DAT
as normal schiffli 4/4, 8/4, 12/4….
6.5 KW
Top Shuttles normal Size
Normal Schifflie
Normal Schifflie
Not required
Description VEM 1- 130
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Length
Width
Height
Weight
Frame
Fabric
Controller
Data input/output
Speed
Movement
Data format
Repeat
Energy Consumption
Shuttles
Needles
Borer
Foundation
-
5750 mm
1340 mm
2300 mm
4.2 Ton
Single Width
150 mtr (at one time)
2 Micro Processer 5 Mhz
USB Drive
275 RPM
500 mm
.SAS, .DAT
as normal schiffli 4/4, 8/4, 12/4….
8 KW
Top Shuttles normal Size
Normal Schifflie
Normal Schifflie
Not required
Contact Details
M/s Nantex Machineries Pvt Ltd,
Plot No – 162, Sector-6,
IMT Manesar, Gurgaon,
Haryana – 122050
Phone - +91 124 4115676
Email – [email protected]
Nantex Machineries Pvt. ltd.
Plot No- 162, Sec- 6, IMT Manesar, Gurgaon, Haryana,
Tel: +91 124 4115676 • Fax: +91 124 4115676 , www.nantex.in