Transcript Document

MAC-Mold Base, Inc.
Your Custom Mold Base and Special Machining Source
ISO 9001-2008 CERTIFIED
• 14921 32 Mile Road •
• Romeo, MI 48065 •
• 586-752-1956 •
www.macmold.com
[email protected]
About Mac-Mold Base, Inc.
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Mac-Mold Base, Inc. specializes in the manufacture of small to large custom
mold bases for the plastic injection, die cast, special machine tools, complete
compression tooling builds, weldments and fabricating industries used in
consumer, electronics and automotive products.
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As a leader in 3D Machining, we can handle large plate capacity to better
service your requirements. We utilize multi-axis machining centers and complete
in-house support services, which have allowed us to streamline our processes
and ensure on-time delivery.
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ISO 9001-2008 Certified
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We achieve Total Customer Satisfaction by providing a quality product that will
completely meet your specifications at competitive pricing, with on-time
deliveries anywhere in the United States.
Why You Need Mac-Mold Base:
We’re different from the competition! How?
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We go the extra distance with on time delivery and customer service.
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Focusing and adapting to constantly changing technology
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Using state-of-the-art equipment
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Creating a partnership with our customers.
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Complete design review by our engineering department – BEFORE the
manufacturing process begins. At our competitors, your job would be put on the
back burner until your design team properly completed the mold base drawings.
Our philosophy is to make sure the beginning phases of the project are perfect,
avoiding costly errors and delays during the manufacture of your mold base,
enabling us to meet the most challenging deadlines.
History of Mac-Mold Base, Inc.
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MMB was established in 1990 and is located in Romeo, Michigan. Our
experience in the mold manufacture industry is over 30 years. We have recently
expanded and now occupy two modern facilities. Plant 1 is our main
headquarters, and Plant 2 stores and processes raw material and allows us to
cut, grind, and rough more efficiently, making our total shop capacity over
23,000 sq. ft. In April of 2010, we celebrated 20 years in business.
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Our team consists of experienced engineers paired with a highly trained and
motivated group of CNC Machine operators and skilled trades people, backed
up by our inspection department that is precise and trained to assemble quality
mold bases.
Mold base expertise from MMB includes:
Custom, large and complex mold bases.
 Our professional skilled-trades, together with experienced engineers,
provide high quality craftsmanship, better turn around, and satisfaction
that your project will be completed in a timely manner.
 Mac-Mold Base strives to exceed our customers requirements in quality
and service.
Custom, large and complex mold bases.
 Material options for your mold base
include: A-36, 4140PH, P-20,
Aluminum, Alumold, Toolox,
Stainless Steel and more.
 We can provide all or some of your
specified components from locks,
ej-covers, springs, insulator boards,
locating rings, sprue bushings,
graphite bushings and more.
 For contour solid style mold bases,
we can provide roughing, core and
cavity plates, squared with handling
holes, or anywhere in between.
Deep Hole Gundrilling
 Utilizing our state of the art
Tarus Gundrill.
 Together with Lemoine RTM,
the latest in CAD/CAM software,
this Gundrill also doubles as a
boring mill.
 The revolutionary STS (single
tube system) allows for quicker
turn-around… even on deep
holes!
 Most diameters available.
STS Deep Hole Drilling
 Quick turn
around using
our Tarus CNC
Gundrill
 Perfect for
water lines and
tube sheets
Grinding
 With a 36” x 96” capacity, Mac-Mold can fulfill your
grinding needs.
 MMB currently has (3) large capacity grinders.
Custom 3-D Machining
 The latest CAD/CAM software is utilized
 Together with MMB skilled-trades and engineers
 To guarantee precise, accurate, and quick custom
machining.
Precision Machining
 With our large capacity
CNC machining centers,
Mac-Mold can precisely
machine all of your tight
tolerance projects.
Surface Contouring
Abrasive Waterjet Cutting
 We are proud to offer waterjet
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services with a brand new
machine! (2009)
Utilizing the latest CAD/CAM
software are reliable Mitsubishi
controls, we can cut a wide variety
of materials up to 6” thick.
We can produce nested parts as
close as .100” apart and with
accuracy up to +/-0.001*.
Reduce waste and increase your
productivity today.
Large table capacity of 6’ x 12’.
Abrasive Waterjet Cutting
 Perfect application for roughing
pockets for mold bases.
 Leaves no heat affected areas
and can cut any material from
mild steel, aluminum, P-20,
4140PH to titanium.
 Also a perfect application for
insulator sheets.
 Ask us about cutting wear plates
for your next mold base!
Experienced Engineering
 Our engineering staff, with its
combined 25 years of
experience, prides itself on
being the best.
 Utilizing the latest CAD/CAM
software and high powered
computer systems, Mac-Mold
can offer precise and
professional engineering.
 Mac-Mold is able to convert
almost every CAD/CAM format
and can utilize 2-dimensional
and 3-dimensional drawings.
A Proud Member of the
Eastern Michigan Tool & Die Collaborative, L.L.C.
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392 employees
Sales volume over $50,000,000
Aerospace
Aircraft
Appliance
Automotive
Consumer Products
Defense
Government
Industrial
Machine Tool
Medical
Pharmaceutical
Electronics
Robotics
24/7 Emergency repair
Reverse Engineering
www.emtd.net
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CNC Grinding up to 5 axis
CNC Milling up to 590” per minute
Wire EDM up to 5 axis
Plasma cutting
Waterjet Cutting
Sinker EDM up to 17.5” x 15” x 12”
Tryout Presses
Portable Laser scanning 3D
CMM Inspection
CNC Turning, Creep Feed Grinding,
OD Grinding, Surface Grinding
Centerless Grinding, Jig
Grinding/Boring
Welding – MIG, TIG & ARC
Heat Treating
Aluminum & Steel Fabrication
Deep Drawn Extrusions – M6 thru M12
Short & Medium Run Production
Boring Mills up to 120”
Heat Treating
Short & Medium Run Production
Build & Rebuild Specialty Machines
Mac-Mold Base, Inc.
Your Custom Mold Base and Special Machining Source
Contact us today!
 Phone: 586-752-1956
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Michael Gustavus – President
 Fax:
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Lori Gustavus – Vice President
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Claire Cataldo – Office Manager
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Joseph Jancic – Engineer/Programmer
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John Wilton – Data Management/Programmer
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Bradley Keegan – Manufacturing Supervisor
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David Gifford – Purchasing / Waterjet Dept.
 Web:
586-752-1959
www.macmold.com
 Email: [email protected]
PROUDLY