Transcript Presentation - CTL Aerospace, Inc.
CTL Aerospace, Inc.
Capabilities Presentation
CTL Aerospace, Inc.
5616 Spellmire Drive, Cincinnati, OH 45246 Contact: John Irwin – VP Sales/Marketing Email: [email protected]
Office: 513-874-7900 Fax: 513-874-2499 www.ctlaerospace.com
kkkk ISO 9001-2008 AND AS 9100C Registered NADCAP Certified Proprietary
CTL Aerospace Campus
• OEM Plant 100,000 SqFt • Tooling / Equipment Storage 15,000 SqFt • Aviation Repair 60,000 SqFt
Plant 1
Headquarters OEM Opera tions
Plant 2
Aviation Repair Tooling Plane d Expa nsion
Approved Composite Supplier for:
• GE Aircraft Engines • Lockheed Martin • Northrop Grumman • Pratt & Whitney • Hamilton Sundstrand • Sikorsky Aircraft • Vought Aircraft • Rolls-Royce • General Dynamics Proprietary
Processing & Material Capabilities
• Resin Transfer Molding • Isostatic Laminates – Autoclave – Oven • Compression Molding • Filament Winding • Bondments • • • • • • • • •
Materials- Resin
Ceramic Matrix Composites (2000 ºF) Avimid N ( 700ºF) AFR-PE ( 700ºF) PMR-15 ( 600ºF) Bismaleimide -BMI Phenolic Epoxy Cyanate Ester Polyester • • • • •
Materials- Reinforcement
Glass Carbon / Graphite Aramids (Kevlar) Quartz Nextel Fiber (Aluminized Fiber) Proprietary
Equipment Summary List:
• Composite Processing Equipment • 9 Autoclaves • 22 Presses • 13 Ovens • 3 RTM (Resin Transfer Molding) Systems • 21 CNC Machine Centers • 5 Non-Conventional Machine Centers Proprietary
Specialized Composites Facility
Autoclave Processing Capability
Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software.
1) Autoclave 100 PSIG @ 400 ºF 145" ID by 240" length 2) Autoclave 200 PSIG @ 650 ºF 120" ID by 240" length 3) Autoclave 100 PSIG @ 400 ºF 108" ID by 200" length 4) Autoclave 100 PSIG @ 400 ºF 103" ID by 156" length 5) Autoclave 300 PSIG @ 650 ºF 60" ID by 96" length 6) Autoclave 200 PSIG @ 400 ºF 60" ID by 108" length 7) Autoclave 300 PSIG @ 750 ºF 50" ID by 144" length 8) Autoclave 300 PSIG @ 650 ºF 40" ID by 70" length 9) Autoclave 300 PSIG @ 650 ºF 18" ID by 12" Length Proprietary
Specialized Composites Facility
Resin Transfer Molding (RTM)
Three, 5-gallon single component injection systems. ASC processor controlled.
Ovens:
Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F.
Controller ACS Controller Network to Ovens and Autoclaves.
Compression Molding
(Hydraulic Press) Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology .
Proprietary
Specialized Composites Facility
CNC Machining
•Haas 5 Axis VMC •Thermwood 5-Axis Router • Cell Con 4 Axis HMC • (2) Johnford 4 Axis VMCs (Troyke Rotary Table) • (2) Mazak 4 Axis VMC • Hurco 4 Axis VMC • Chevalier 3 axis VMC •(2) Fadel 3 Axis VMC • MAHO 600, True 4 Axis Milling Center • Acer 3 Axis Bridgeport Knee Mill • (2) Clausing / Colchester CNC Lathes • Haas CNC Lathe • Parish Mill - 12' * 12 ' , 4 Axis • (3) Renishaw MP12 Probing Systems • Chevalier CNC Turning Center Proprietary
Specialized Composites Facility
Non-Conventional Equipment
•Thermwood 5 Axis Router •Thermwood Cartesian 5 Axis Water-jet •Flow System Water-jet Cleaning/Striping System •Plastic Media Striping Cabinet •McClean Anderson Filament Winding System Proprietary
Specialized Composites Facility
Class 10,000 Micro Clean-room to Fed Std 209 Material Kit Cutting Platinum FaroArm CMM Cellularized Manufacturing
Proprietary
Lean Manufacturing
• • • •
Lean Manufacturing since 1996.
Work-Cells implemented Standard Work tools in place for developing new work-cells.
Formal Set-up Reduction and TPM Training completed & implemented in the form of Events.
P&W Manufacturing Work-cell
Proprietary
Continuous Improvement
Continuous Improvement
• Corrective Action Board • Quality Control Process Charts (QCPC) • Relentless Root Cause Analysis (RRCA)
Six Sigma
• Eight years experience using GE Supplied Six Sigma Tools
A.C.E. Initiative (Achieving Competitive Excellence)
• First UTC Supplier to achieve Silver Level Certification Proprietary
Quality Assurance
•
CMM Dimensional Verification
•
Configuration Management
•
Non Destructive Testing
•
Mechanical Testing
•
ISO 9001-2000 Registered
•
AS-9100B Registered
Proprietary
Registrations and Certifications
•
ISO 9001:2008 & AS9100C Registered
•
FAA Repair Station Certificate
•
EASA Certificate
•
NADCAP Certificate
Proprietary