Transcript Slide 1

Protection
against damage
and downtime
Emotron M20
Shaft Power Monitor
© Emotron AB
Emotron M20 – efficient protection
• Unique shaft power calculation
• Uses motor as a sensor
• Increased reliability
• Reduced maintenance costs
• Low-cost installation
© Emotron AB
Preventive action saves money
• Efficient and reliable operation
Load
• Reduced maintenance costs
Overload stop
Overload warning
• Short pay-back time
Normal load curve
• Early warning or stop
• Pump is running dry
Underload warning
• Scraper blade is damaged
Underload stop
Time
• Crusher is jammed
© Emotron AB
Unique shaft power monitoring
kW/A/φ°
Shaft power
Current
Phase angle
Input power
• Unique monitoring
technique
• Shaft power =
Input power – Power loss
• Accurate value over the
whole load range
• More reliable supervision
Motor load
100%
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Uses motor as a sensor
• Uses drive motor as a sensor
• No sensors or extra cabling
• No holes in pipes
• Increased reliability
• Reduced installation costs
• Reduced maintenance
© Emotron AB
Direct correlation to pump curve
Head (mvp)
• Prevents dry-running and
cavitation
Warning dry-running
Warning
cavitation
Pump
• Direct correlation to pump curve
• Set max. and min. load levels for
pump and motor
Operational area
Flow
Motor
shaft
power
• Immediately detects overor underload
Operational area
Load
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Higher accuracy with scalable signal
Machine
load
Emotron M20 scaled output signal
Unscaled output signal
• Unique scalable analogue
output signal
100%
• Machine load scaled to actual
working range
70%
Actual
working
range
• Reliable monitoring also when
small load variations
30%
Output
signal mA
0
6
14
20
• Input to indicating instruments,
controllers, PLC
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Low-cost installation
• Reduced installation costs
• Uses motor as a sensor
• No external sensors
• No holes in pipes
• Monitors via current
transformer
• No external transmitters
• Minimized wiring
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Enter your settings in three seconds
• Unique Auto set feature
• Set four protection points in
three seconds
• Press Auto set during normal
operation
• Warning and stop levels
calculated automatically
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Zero maintenance
• Higher reliability and reduced
maintenance
• Replaces costly and servicedemanding components
• Solid-state device with no
moving parts
• Installed away from hostile
operating area
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Protection to meet your needs
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Pumps
• Warns or stops the pump
• Risk of dry-running or
cavitation
• Motor does not drive the
pump
• Low flow, closed valve,
blocked pipe etc.
• Reduced maintenance costs
• Increased reliability
• Less downtime
© Emotron AB
Mixers
• Warns or stops the mixer
• Damaged mixer blade
• Shaft oscillation
• Viscosity is right
• Reduced maintenance costs
• Increased reliability
• Less downtime
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Scrapers
• Warns or stops the scrapers
• Jamming
• Damaged scraper blade
• Reduced maintenance costs
• Increased reliability
• Less downtime
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Crushers, conveyor systems etc.
• Warns or stops the process
• Jamming occurs
• Material runs out
• Reduced maintenance
costs
• Increased reliability
• Less downtime
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Technical data Emotron M20
Supply voltage
100-240 / 380-500 / 525-690 VAC
Frequency
50 / 60 Hz
Rated current
Up to 999 A via current transformer
Protection class
IP20
Approvals
CU, UL, cUL
© Emotron AB
A dedicated product portfolio
• PROTECT
Emotron Shaft Power Monitors
• START
• PROTECT
• STOP
Emotron Softstarters
• START
• PROTECT
• CONTROL
• STOP
Emotron Variable Speed Drives
© Emotron AB