Transcript INDUSTRIJALIZACIJA Razvojni imperativ Srbije Prof. dr

FACTORIES OF THE FUTURE
Serbian Initiative for Collaboration in Advanced Manufacturing
Professor dr Petar B. PETROVIĆ
Production Engineering Dpt. Faculty of Mechanical Engineering, University of Belgrade
Academy of Engineering Sciences of Serbia - AESS
Session 2 – presentation 03
ISCP 2015
RESEARCH TO BUSINESS CONFERENCE ON ITALIAN-SERBIAN COLLABORATION
PLATFORM IN ADVANCED MANUFACTURING TECHNOLOGIES
Towards the FACTORY of FUTURE
Belgrade, May 13, 2015, 59th International Technical Fair, Belgrade, Serbia
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Factory of the FUTURE
European strategic framework for Industrial Reinessance
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Serbian industry
Why FoF National Research Programme is important and
necessary for Serbia?
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Serbian–Italian innitiative for setting up a
Collaboration Platform in Advanced Manufacturing
‘’The trick to anticipating the future is not to determine what is likely to happen, but
what has already happened that will create future’’
Peter Drucker
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European Policy for Industrial Renaissance
... ‘’ The objective of revitalization of the EU economy calls for the endorsement of
the reindustrialisation efforts in line with the Commission´s aspiration of
increasing the contribution of industry to GDP to 20% by 2020.
...
The communication presented today on the EU Industrial Renaissance, seeks
political support at the highest level to facilitate the implementation of the industrial
policy and structural reforms at EU, national and regional levels ...’’
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Factory is not an obsolate concept!
Postindustrial economy does not mean the end of industry, any more then the
industrial revolution ment the end of agriculture.
Prof. E. Westkamper, 13 april 2010 Valencia:
“A factory is where a society concentrated its value creation ...
No factories, no value creation, no welfare ...’’
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But, factories EVOLVE!
How can we transform the traditional, mature factories on time, into the new
generation of factories for the 21st century?
... 1910
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Prof. P.B. Petrovic – Faculty of Mechanical Engineering, University of Belgrade
2010 ...
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Factories of the FUTURE
Factories WITH a Future
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Avoid losing factories by improving them
Factories FOR Future
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New factories for new products
Transformation processes of manufacturing are dominantly driven by the Grand
Societal Challenges of these days / GLOBAL MEGATRENDS!
Because of these megatrends, manufacturing has to embrace a new logic of
global socioeconomic sustainability, in which it addresses economic success, the
welfare and contributes to the preservation of the environment and resources.
Technology and Society are coevolving systems!
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Global megatrends have considerable impact and drive structural changes in
nearly all manufacturing sectors.
The most relevant megatrends for manufacturing are:
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Changing demographics (growing world population, ageing societies,
increasing urbanization);
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Economy globalization and future markets;
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The challenge of climate change (increasing CO2, global warming,
ecosystem at risk);
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Scarcity of resources (energy, water, other commodities);
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Dynamic technology and innovation (ICT and virtualization, technology
diffusion, the age of life science, ubiquitous connectivity, sensing and
digitalization);
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Global knowledge society (know-how base, gender gap, war for talent,
multiplication of data and information);
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Individualism and mass customisation (personalised customisation);
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2008 ...
RE-INDUSTRIALIZATION of EUROPE
Technology forecasting for Next Generation Manufacturing (2030)
Key enabling technologies and manufacturing challenges
EU THREE PILLARS Strategy for bridging the ‘Valley of the Death’
Volume Production Back to Europe
FoF PPP is also invited to endorse
the objectives of revitalization of the
EU economy, the road‐map for
achieving this aim and the
reindustrialisation imperative
enshrined in the aspiration of raising
the contribution of industry to GDP
to as much as 20% by 2020.
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EUROPEAN TECHNOLOGY PLATFORMS - ETP
Definition: ETPs are industry-lead
stakeholder that develop long-term
strategic research and innovation
agendas for action at EU, transnational
and national level in a wide range of
technology areas.
EUROPEAN
TECHNOLOGY
PLATFORMS
Vision for 2020: ETPs are a key
element fo the European innovation
ecosystem and help to turn Europe into
an Innovation Union. ETPS will have to
take a holistic vew, identfying the
pathway to commercial deployment of
research ....
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1.
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Aviation Research and Innovation in Europe - ACARE
Association for R&D actors in Embedded Systems ARTEMIS
European Aquaculture Technology and Innovation Platform - EATIP
European Biofuels Technology Platform – EBTP
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9. European Robotics Technology Platform - EUROP
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16. E TP for Sustainable Chemistry - SusChem
17. European Technology Platform for Wind Energy - TPWind
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26. Future Manufacturing Technologies ManuFUTURE
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30. Photonics 21
31. Plants for the Future
32. Smart Grids European Technology Platform - SmartGrids
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37. Waterborne Technology Platform - Waterborne
38. Zero Emission Fossil Fuel Power Plants - ZEP
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EU Framework Programme for Research and Innovation
Horizon 2020
Financial instrument implementing the Innovation Union, a Europe 2020 flagship
initiative aimed at securing Europe's global competitiveness.
Running from 2014 to 2020 with an €80 billion budget, the EU’s new programme for
research and innovation is part of the drive to create new growth and jobs in
Europe.
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EXCELLENT SCIENCE:
Strengthen the EU’s position in science with a
dedicated budget of € 24 598 million.
2.
INDUSTRIAL LEADERSHIP:
Industrial leadership in innovation € 17 938
million. This includes major investment in key
technologies, greater access to capital and
support for SMEs.
3.
BETTER SOCIETY:
Provide € 31 748 million to help address major
concerns shared by all Europeans).
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The European Factories of the Future
Research Association
Non-for-profit, industry-driven association
promoting the development of new and innovative
production technologies. It is the official
representative of the private side in the 'Factories
of the Future' public-private partnership.
EFFRA was established jointly by the
ManuFUTURE technology platform and key
industrial associations to shape, promote and
support the implementation of the ‘Factories of the
Future’ public-private partnership.
The key objective of EFFRA is to promote precompetitive research on production
technologies within the European Research Area
by engaging in a public-private partnership with
the European Union called 'Factories of the
Future‘.
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EFFRA FoF Research and Innovation Prioroties
Four long-term drivers / paradigms which will guide the transformations that manufacturing
needs to undergo – MANUFACTURING VISION for 2030:
Factory and nature: green/sustainable
 Lowest resource consumption energy — lean, clean, green
 Closed loops for products/production and scarce resources
 Sustainability in material, production processes/workers
Factory as a good neighbor: close to the worker and the customer
 Manufacturing close to people (in cities/metropolitan areas)
 Factory integrated and accepted in the living environment
 Event-oriented production/integration of customers
Factories in the value chain: collaborative
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Strive for highly competitive distributed manufacturing (flexible, responsive, high speed of change)
European production system: design-oriented products, mass customized products
Integration of the product and process engineering — agile and demand driven
Mastering the collaboration from simple to sophisticated products in the value chain
Factory and humans: human centered
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Human-oriented interfaces for workers: process-oriented simulation and visualization
Products and work for different type of skilled an aged labor, education and training with IT support
Regional balance: work conditions in line with the way of life, flexible time- and wage-systems
Knowledge development, management and capitalization
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From industrial ICT to CYBER-PHYSICAL SYSTEMS ...
The FIRST Industrial Robot ...
1961 ...
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Hybrid manufacturing systems that are based on
team and coolaboratiwe work between humans and
machines, ...
physical and cognitive interaction between humans
and robots is necessary, ...
robot should behave like human worker, ... robot
should be intelligent coworker, ... knowledge and
skills transfer from humans to robots, ....
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... Industrial HUMANOID ROBOT for 21st century
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Prof. P.B. Petrovic – Faculty of Mechanical Engineering, University of Belgrade
... 2011
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The key technology for Next
Generation Manufacturing
... portable, autonomous,
intelligent, collaborative,
intrinsically safe, ...
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Automatic manufacturing system
Homogenous population of autonomous intelligent
machines / industrial humanoids.
Hybrid manufacturing system
Mixed population of humans and collaborative robots which
shares the same tasks and working places without fences.
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►
Factory of the FUTURE
European strategic framework for Industrial Reinessance
►
Serbian industry
Why FoF National Research Programme is important and
necessary for Serbia?
►
Serbian–Italian innitiative for setting up a
Collaboration Platform in Advanced Manufacturing
Prof. P.B. Petrovic – Faculty of Mechanical Engineering, University of Belgrade
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The FIRST Serbian Factory
Built in Kragujevac in 1853, still exists and produces!
This factory is a part of Serbian industrial heritage.
The Irish - Italian TV series TITANIC: Blood and Steel was completely filmed in this factory.
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The FIRST HALF of the 20th century
The second wave of industrialization
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Metalworking industry
Food processing industry
Textile industry
Chemical industry
IMR – Belgrade, established in 1927 as
airplane engines factory
4 factories producing airplanes
IKARUS – Belgrade, established in 1923 as the
first Serbian airplane factory
IK-3 aircraft
1938; modern, all metal design with
high performances.
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The SECOND HALF of the 20th century
The third wave of industrialization
Extensive process of industrialization. Serbia become industrializing country with very
dynamic growth of manufacturing industry, comparable with today fast growing Far
East countries.
Strong manufacturing industry with diversified base:
 Metalworking industry
 Electronics industry
 Automotive industry
1954-1960: CER-10 Mainframe computer produced in
series by Mihailo PUPIN Institute
 Agriculture mechanization industry
 Household equipment industry
 Food processing industry
 Textile industry
 Furniture industry
 Chemical and rubber industry
 Defense industry
Source: AINS NTPS Programme
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Strong development in the field of robotics, including industrial robotics (including
robot control systems, cnc control systems, PLC controllers, and other mechatronics
components for industrial automation).
Belgrade scool of robotic lead by Prof. dr Miomir Vukobratovic
from Robotics department of the Mihailo PUPIN Institute.
Professor Vukobratovic was founder and the first President of AESS.
Kragujevac 1987: LOLA Robot
Robotic assembly cell for spot welding of YUGO 45 doors
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Prof. P.B. Petrovic – Faculty of Mechanical Engineering, University of Belgrade
Source: AINS NTPS Programme
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Zastava Kragujevac
YUGO America
FIAT Automobili Srbija
Automotive industry initiated in tight
cooperation with Italy.
The “Yugo” was exported in large
numbers (145,511) to USA in the
second half of the 1980s
The new cycle of Italian / Serbian
cooperation in automotive industry
Signed agreement with FIAT in 1953.
FIAT 500L
Proudly made in Serbia
Production capacity app. 17.000 cars
per month / 2900 employees
Production of small passenger car
began in 1955 and ended 30 years
later. Totally produced 923.487 cars.
1953
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2013
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Serbian industrial production indices from 1960 to 2010
Industrialization
Industrial
production
index
(%)
Deindustriailization
Re-Industrialization
Manufacturing performances in 2010:
Mfg shear of total export:
Mfg shear of total employment:
Mfg shear of GDP:
Strategy for SMART
Re-Industrialization is
necessary now as a key
component of structural
reforms!
Industrial
workers
(x MIO)
FACTORY of the FUTURE
could be effective instrument
for technology innovation and
transformation of
manufacturing basis
Industry
shear of
GDP (%)
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86.6%
22.3%
15.7%
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Factory of the FUTURE
European strategic framework for Industrial Reinessance
►
Serbian industry
Why FoF National Research Programme is important and
necessary for Serbia?
►
Serbian–Italian innitiative for setting up a
Collaboration Platform in Advanced Manufacturing
Prof. P.B. Petrovic – Faculty of Mechanical Engineering, University of Belgrade
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VALUE for SOCIETY and WELFARE
RESEARCH and
DEVELOPMENT
BUSINESS and
INDUSTRY / MARKET
ISCP RTD Programmes for
Industrial Technologies Innovation
Towards the FACTORY of FUTURE
INSTITUTIONAL / FORMAL BASIS
Italian–Serbian SCIENTIFIC and TECHNOLOGICAL bilateral
cooperation - Agreement
Association of Italian and Serbian Scientists and Scholars – AIS3
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1. Bilateral level: FoF ISC Programme
Domain 1: Advanced manufacturing processes
Domain 2: Adaptive and smart manufacturing systems
Domain 3: Digital, virtual and resource-efficient factories
Domain 4: Collaborative and mobile enterprises
Domain 5: Human-centred manufacturing
Domain 6: Customer-focused manufacturing
2. EU level: FoF HORIZON 2020
Section 2: Industrial Leadership
A
B
C
D
Leadership in Enabling and Industrial Technologies
Information and Communication Technologies
Nanotechnologies, Advanced materials, Advanced
manufacturing and processing, and Biotechnology
Innovation in small and medium-sized enterprises
ISCP RTD Programmes for
Industrial Technologies Innovation
Towards the FACTORY of FUTURE
INSTITUTIONAL / FORMAL BASIS
Italian–Serbian SCIENTIFIC and TECHNOLOGICAL bilateral
cooperation - Agreement
Association of Italian and Serbian Scientists and Scholars – AIS3
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Instruments and mechanisms for
facilitating industrial technology exchange
and innovation in Advanced Manufacturing
Technologies and Systems / Mechatronics,
Robotic and Factory Automation
Multiannual roadmap of ISCP Factories of
the Future innitiative
 Priorities and objectives
 Action plans
 Taskforce / Ad-hoc Working Groups
ISCP RTD Programmes for
Industrial Technologies Innovation
Towards the FACTORY of FUTURE
INSTITUTIONAL / FORMAL BASIS
Italian–Serbian SCIENTIFIC and TECHNOLOGICAL bilateral
cooperation - Agreement
Association of Italian and Serbian Scientists and Scholars – AIS3
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ISCP ALLIANCE for Industrial Technology Innovation
National Technology
Platforms of Serbia
ISCP RTD Programmes for
Industrial Technologies Innovation
Towards the FACTORY of FUTURE
Serbian Government
INSTITUTIONAL / FORMAL BASIS
Italian–Serbian SCIENTIFIC and TECHNOLOGICAL bilateral
cooperation - Agreement
Association of Italian and Serbian Scientists and Scholars – AIS3
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THANK YOU FOR YOUR ATTENTION
Grazie per l’attenzione
Hvala na pažnji
Special thanks to Belgrade Fair for their support and valuable contribution
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