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Romanian Academy of Science Institute of Physical Chemistry “Ilie Murgulescu” Spl. Independentei 202, 060021 Bucharest, (PCM)-EPOXI COMPOSITE BUILDING MATERIALS 2 D.Constantinescu , 3 L.Dumitrache ,,C.Perianu 1 P.M.Pavel 2 Marin , 1 A.Stoica , 3 M.Ladaniuc 1 M.Olteanu . and 1AR-ICF “Ilie Murgulescu” , 2 INCERC Bucharest , 3ICECHIM Bucharest [email protected] Heat transfer coefficients determination 1/kchf = 1/kexp – d1 / λ Amplifier interface Nano composites preparation Energy storage aims to reduce the conventional energy consumtion with a direct impact on CO2 emissions. The advantages of phase change materials: A constant temperature domain for the phase transformation, chosen for each application. High storage density 70-100 kWh/m3 Directions of research on heat storage in phase change materials : ▪Finding new materials with superior performances ▪Elimination of existent material disadvantages. An epoxi-PCM was obtained and characterized whereas PCM was used polyethylene glycol of different molecular weights (1000, 1500, 2000). κexp = qchf (T1 - Tc) = [qexp - qsens] /(T1 - Tc) CH3 C O CH2 CH + CH2 CH2 Experimental set-up for heat transfer coefficient determination *interface pipe for transfer fluid-PEG O CH3 H N CH2 PEG + 3,2 epoxy 45 2,6 o T[ C] T2 35 T T3 o 2,4 30 Maximum PCM in an epoxi matrix OH N CH2 CH2 N CH2 CH2 N CH2 CH2 N CH2 Ties CH2 CH CH2 O Tint 0 400 600 450 400 1000 1200 * Ties and Tint are the temperatures of the transfer fluid at exit respectively entrance at the interface PEG-transfer fluid, Tf is the phase change temperature, ΔT = Ties - Tint Kinetics of hardening reaction for the studied systems in isotherm regime from DSC experiments 350 300 Time evolution of qexp, qchf and kchf 6 The thermo-physical properties of the PEG-epoxi composites. qexp 100 250 Type 200 Temperature 0C Density ρ Kg/m3 Dimensional variation, d mm (L,B,W) Tempera ture 0C 150 0 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 time,minutes Epoxy PEG 1500 Epoxy PEG 1000 0 20 40 50 60 70 1206.9 1182.7 1211.5 1186.9 1171.2 1168.5 0 20 40 50 60 70 1208.8 1173.7 1219.1 1197.9 1171.5 0 20 40 50 1183.5 1183.2 1170.0 1177.1 -0.35 0.10 0.42 -0.29 0.17 0.74 0.89 0.83 0.95 0.18 0 0.48 0.40 0 1.49 0.55 0.35 0.72 0.65 0.36 0.24 1.13 0.64 0.50 15 20 30 40 Tm Tf 0.206 0.207 0.211 0.222 0.250 0.212 15 20 30 40 Tm Tf 0.233 0.234 0.238 0.254 0.267 0.241 15 20 30 40 Tf 0.216 0.218 0.232 0.233 0.214 Thermal diffusivity Mean value m2/s 8.43 10-8 6.55 10-8 Specific heat ,c, kJ/(kgK) c λ aρ 2.64 2.65 2.70 2.84 3.20 2.72 2.31 2.32 2.36 2.52 2.65 2.39 5 80 4 60 3 kchf 2 Epoxy PEG 2000 50 DSC for epoxi-PEG 1000 +Al W/(mK) 100 -50 -500 Thermal conductivity kchf [ KW/m K] reaction heat (J/g) 800 t [ s ] 0 Material characterization and testing 200 500 OH O 1,8 20 CH2 CH CH2 O CH2 Hardening reaction of epoxi resin with PCM 2,0 25 *T0 = [T1(t0) + T4(t0)]/2 = 39.76 oC is the mean temperature of PEG at the start of thermal discharge, Tfin = [T1(tfin) + T4(tfin)]/2 -34.1 oC is the mean temperature of PEG at the end of thermal discharge, Tmed = [T1(t) + T4(t)]/2 is the mean temperature of PEG at the momemnt t, Δt-time between two readings of T1 and T4, VPEG = 25 10-6 m3is volume, cPEG = 2440 J/KgK specific heat, PEG = 1210.1 Kg/m3 density of PEG. 2 CH2 OH 2,2 T1 HO CH DSC for PEG 1500+Al 2,8 40 PCM CH2 O CH2 CH CH2 3,0 T4 O O CH2 CH CH2 qsens = PEGVPEGcPEG(T0 - Tfin)[1 - (Tmed - Tfin)/(T0 - Tfin)]/(AcΔt ) Tf H CH2 CH2 N H TETA OH *qchf is the rate of heat flow during the phase change, qexp is the rate of experimental heat flow, qsens is the rate of sensible heat flow, Tc = (Tint + Ties)/2 is the mean temperature of the transfer fluid. Experimental cell Temperature distribution in the PEG 1500 system at thermal discharge Ropoxid 501+I 3361 , 0 PCM - Ropoxid 501+I 3361 PCM had no influence on the kinetics of the hardening process DSC for PEG 2000+Al H2O T [ C ] Mechanical properties : strength, modulus and dimensional stability Thermal stability: Thermal resistance, flame retardancy and reduced smoke emissions Decreased permeability to gases, water and hydrocarbons 3 2 1 vacuu m R o p CH2 CH CH2 O o O x i Ropoxid 501 d 5 H 0 H N CH2 CH2 N 1 H 0 Properties of nanocomposites substantially improved: Thermostat air 5 30% epoxy resin Ropoxid 501 + 70% PEG +Al powder melted and mixed . Then hardener TETA or I 3361 was used HO CH ▪The PCM-epoxi nano-composite materials obtained as cross-linked three dimensional structures are attractive for space heating and cooling of buildings able to reduce the space and costs for containerization. ▪The use of PCM in buildings is possible only if some regulations and performance criteria are applied in accordance with the European Directions: resistance and stability, fire security, human health and environmental protection, energy saving and thermal insulation. ▪The stability of buildings depends on materials used for. *kchf is the heat transfer coefficient at the interface PEG-transfer fluid during phase change, d1 /λ is the thermal resistance of the PEG layer between the thermocouple T1 and the interface PEG-transfer fluid, kexp is the experimental heat transfer coefficient between the thermocouple T1 and the transfer fluid, λ = 0.234 W/mK is the thermal conductivity of PEG, d1 = 0.004 m is the distance between the thermocouple T1 and the interface PEG-transfer fluid. 5 4 3 2 1 w1 w0 H2O Demands for a Phase Change Material Physico-chemical: -Phase change temperature in the required domain -High latent heat of phase change and caloric capacity -High thermal conductivity -Low undercooling -Low volume changes -Reversible phase transition -Good physical and chemical stability Kinetical : Nano composites PEG 1000 ,1500, -High nucleation and crystal grow velocity PEG 2000 for different applications Economical : -low cost -Reciclability -Non-toxicity thermocouples 2 Objectives and importance of energy storage in PCM PC qchf [ KW/m ] qexp [KW/m ] 1 M.Constantinescu , 40 2 20 1 qchf 0 0 0 200 400 600 800 1000 1200 t[s] qexp = cccDc(Tint - Ties)/Ac *Ac = 0.001 m2 is the surface of the interface between PEG and transfer fluid, Dc = 0.5 l/min is the flow rate, c = 998.2 Kg/m3 is the density and cc = 4183 J/KgK specific heat of the transfer fluid. where: * Tf is the phase change temperature, “a” was calculated from thermal conductivity , thermal diffusivity and density were measured in standard conditions. The maximum error for dimensional variation was ± 1.5% even after PCM was melted. CONCLUSIONS SEM micrographs for polyethylene glycol (PEG) 2000 SEM micrographs for polyethylene glycol (PEG) 1500 SEM micrographs for polyethylene glycol (PEG) 1000 1.The nanocomposite materials for buildings were obtained by using melted (PCM + 0.1 wt%Al powder for enhancing the thermal conductivity of the system ) 70 wt%, incorporated in an epoxidic resin 30 wt%. For all Epoxi-PCM materials was used Ropoxid 501 (Policolor), with 26% hardener threeethylentetramine (TETA) or I 3361 (Policolor). The composition of the materials was PCM ( polyethyleneglycoles 1000, 1500 and 2000) 70wt% and 30%epoxy resin, which hardened at the ambient temperature in 24 h and the process was ended in 7 days as can be seen from the process kinetics. 2.The materials were characterized and present good mechanical, thermal and chemical properties suitable for building materials. 3.The transfer coefficients calculated from the thermal discharging experiments in the shown set up indicated an acceptable value and time evolution. 4.These nano composites can be used for different applications in active or pasive systems, depending on their melting temperature. The geometry used depends also on their melting temperature and on the chosen application. 5. Energy storage in building materials will reduce the conventional energy consumptions, will increase the living comfort, decreasing the CO2 emissions.