Transcript Document
Systems Engineering Mike Pryzby Swales Aerospace August 16-17, 2005 NASA’s Goddard Space Flight Center 05 - 1 LRO Systems Team Martin Houghton Mission Systems Engineer Mission Requirements Document (MRD) Systems Concept Requirements Management T. Ajluni J. Brannen Tom Jones Launch Vehicle Manager LV ICD Mike Xapsos Radiation Engineer Radiation Environment Assessment Chris Lorentson Contamination Engineer Contamination Control Plan Rich Saylor Ground Systems Concept of Operations Joanne Baker I&T Engineer I&T Plan Arlin Bartels Payload Systems Manager Michael Pryzby Orbiter Systems Engineer J. Baker L.Hartz M. Reden Phil Luers Electrical Systems Electrical Sys. Spec Electrical ICDs Giulio Rosanova Mechanical Systems Mechanisms Deployment Sys Mechanical ICDs Eric Holmes GN&C Systems GN&C Architecture R. Kinder Nick Virmani Mfgr Engineer Parts Review Parts Use / Applicability Database Lydia Lee Systems Reliability Engineer Reliability Analysis (FTA,FMEA, RBD, etc.) Pilar Joy Materials Engineer Ken Deily Mission Success Systems Engineer Material Review Materials Use / Applicability Database Subsystem Leads Charles Wilderman HW / SW Systems Software Architecture S/W Resources Software ICDs Level 3 Requirements Subsystem Spec & Verification Plans Component Specs ICDs J. Simpson - ACS R. Saylor - Ground System Q. Nguyen - C&DH C. Baker - Thermal C. Zakrzwski - Prop R. Kinder - Harness J. Soloff - Comm. M. Hersh - Mechanisms M. Blau - Flight S/W G. Casto - Structures T. Spitzer - Power NASA’s Goddard Space Flight Center M. Beckman - Flight Dynamics 05 - 2 LRO Systems Engineering Implementation Approach • SE is integrated into project as defined in our SEMP in accordance with GPR 7120.5 and tailored to reflect the successful approach taken by the core LRO team on past missions • Key SE documents include; SEMP, Golden Rules, MRD & Siblings including Electrical, Mechanical, Thermal, and Pointing specifications, Allocations and Con Ops documents The Three Major Functions Must Lead to a Balanced Design that is Consistent with Project Cost, Schedule and Risk Architecture & Design Requirements ID & Mgmt - Level 1 Reqs, Min Mission Reqs -Mostly Driven by Science - Top Down Hierarchy - Reqs Flow, Doc Tree, WBS, Product Structure, Team Org -Database utilized to track reqs flow, owner, verification - What the End Item looks like - Flight and Ground Elements, Hardware, Software Block Diagrams, Operations Team -Special Accommodations for Verification & Test - Design for testability Project Objectives Met, Ready for Operations Operations Concept Development - How the End Item is used -Flight and Ground Elements, Hardware, Software, Operations Team - How the End Item can be verified & tested on the ground - Test Points, GSE impacts on Architecture and Design - Gold used by subsystems as requirements at L2/L3. Compliance matrix in process, due at PDR • SE activities defined by phase in our SEMP, phase A&B presented today • Evidence of our SE process is the content of this SRR NASA’s Goddard Space Flight Center 05 - 3 Phase A Plans and Activities LRO SEMP (431-PLAN-000005) System Engineering Lifecycle Activities Matrix All Completed Preliminary Analysis - Phase A Understanding the Objectives Operations Concept Development Architecture & Design Development Requirements Identification & Management Validation & Verification Interfaces & ICDs Mission Environments - Understand and define Level 1 science requirements; Identify full and minimum mission reqs - 1st draft of Level 1 reqs for review at MDR - Validate Level 1 requirement and show flowdown to Level 2 requirements at MD - Identify and define LRO Mission Phases - Complete preliminary draft version of LRO Operation Concept Document - Review LRO ORDT Report & previous concept studies - Identify key LRO design drivers & perform trade studies of various implementation design concepts - Define architecture design concept and balance with reqs and ops concept - Define draft Level 2 MRD reqs & demonstrate flowdown & traceability to Level 1 reqs at MDR - Detailed walkthrough of MRD Level 2 reqs traceability and assignment at SRR - Initial entry of MRD Level 2 reqs into DOORS database for mgmt and tracking - Define initial LRO Doc Tree, detailing subsystem reqs documentation structure & responsibility - Perform initial trade studies and fold into initial system architecture design concept - Demonstrate MRD Level 2 reqs traceability to Level 1 reqs and to implementation design concept at SRR - Begin initial discussions across instrument and subsystem lines on interface design concepts as part of initial architecture design baseline effort - Identify proposed ICD documents within LRO Document Tree - Complete initial radiation environment assessment and document in draft radiation white paper - Distribute contamination questionnaire to Instr, establish contamination working group, and complete draft contamination assessment - Define initial flight operational & test environments in Systems Verif & Envi Def document Technical Resource Budget Tracking - Establish formulation resource allocations as part of architecture design concept investigations - Baseline resource allocations at end of Phase A within SCR allocation margins - Bring resource allocations under CM at beginning of Phase B Risk Management - Establish Risk Management Plan & Procedures & identify, classify, & report initial risk items - Begin initial fault tree analysis and reliability block diagrams and use to optimize design concept System Milestone Reviews Configuration Management & Documentation System Engineering Management Plan - Hold Mission Design Retreat (MDR) to review Level 1 reqs and initial design concept - Hold System Reqs retreat (SRR) for detailed walkthrough of Level 2 MRD reqs and demonstrate flowdown & traceability to Level 1 reqs - Hold SRR/SCR for external review team- acts as review milestone for progression Phase B - Define LRO document tree and define subject, when due, and who responsible for each document - Complete draft SEMP and plans for Phase A definition of “single system design” concept - Update SEMP for Phase B activity plans to “design the right system” NASA’s Goddard Space Flight Center 05 - 4 Phase B Plans and Activities LRO SEMP (431-PLAN-000005) System Engineering Lifecycle Activities Matrix Black –done, ◘Green – In progress System Definition - Phase B Understanding the Objectives Operations Concept Development Architecture & Design Development ◘ - Level 1 Science Reqs competed & signed off by NASA HQ; Includes minimum mission reqs - Track any changes to Level 1 reqs (changes req NASA HQ approval) - Refine LRO Mission Phases definitions and LRO Operation Concept Document - CM block diagram of LRO architecture design concept - Begin preliminary system and subsystem design process - Begin conceptual breadboard design process; use breadboards as testbeds and for interface testing across ss for risk reduction Requirements Identification & Management - Define draft Level 2 MRD reqs & demonstrate flowdown & traceability to Level 1 reqs at MDR - Detailed walkthrough of MRD Level 2 reqs traceability and assignment at SRR - Initial entry of MRD Level 2 reqs into DOORS database for mgmt and tracking - Define initial LRO Doc Tree, detailing subsystem reqs documentation structure & responsibility Validation & Verification ◘ - Update MRD Level 2 reqs with verification information and use process to check validity of reqs Interfaces & ICDs - Baseline and release initial documents and ICDs on LRO Document Tree Mission Environments◘ - Update contamination assessment and complete draft Contamination Control Plan - Begin evaluation and tracking of parts and materials for use in identified flight environment - Update flight operational & test environments in Systems Verif & Envi Def document Technical Resource Budget Tracking - Bring resource allocations under CM at beginning of Phase B within appropriate margins - Track and control resource allocations to complete Phase B within PDR margin allocations Risk Management ◘ System Milestone Reviews ◘ Configuration Management & Documentation System Engineering Management Plan ◘ - Complete initial FMEA of preliminary design concept and fold results back into design - Update fault tree analysis and reliability block diagrams & use to further optimize design concept - Ongoing identification, classification, & reporting of risk items per Risk Mgmt Plan & Procedures - Hold subsystem peer reviews and PDRs to review Level 3 reqs and initial design concepts - Hold Mission PDR for external review team- acts as review milestone for progression Phase C - Initiate CCB process to address changes to configured documents - Bring Level 1 Reqs, MRD Level 2 Reqs, and Level 3 Subsystem spec under CM - Update SEMP for Phase C Design activity plans to ensure system is “implemented right” NASA’s Goddard Space Flight Center 05 - 5 Requirement Capture and Control Process L1 Requirements Controlled at NASA HQ L2 Requirements Controlled at LRO Project L3 Requirements for Spacecraft, Ground Elements Controlled at LRO Project LRO Project Level Tracking Verification Database In DOORS L3 Requirements for Instruments Controlled at PI Institution L4, L5, L6 Requirements Developer Controlled at LRO or PI Institution as Rqd NASA’s Goddard Space Flight Center Updated Documents in CM* *CM Plan is Document 431-PLAN-0000xx 05 - 6 Review Process • • Peer Reviews discipline driven, ingrained as an institutional process at GSFC and our PI institutions Project mandated peer reviews by SE and management as deemed necessary – Examples include; FPGA’s, LROC Optical Design, PDE Architecture • Peer Review Process in accordance with GPR 8700.6A and LRO Peer Review Plan. – – – – – • SE attends and assigns actions as warranted Project mandated/schedules as necessary, part of GSFC process across all project elements Team comprised of technical experts, internal and external as required Desire to keep review team through project lifecycle Contested RFAs tracked in Project Action Item database PDR, CDR, PER, PSR etc content defined in our SE plan and controlled by LRO IIRT Review Plan (431-PLAN-000007) ??? TOPIC Spacecraft & Ground DATE/TIMEFRAME System Phase Phase Subsystem Peer Reviews A/B C/D S/C Mechanical Sy stems 8/5/05 9/21/05 Thermal Sy stem 9/15/05 GN&C 8/5/05 9/15/05 Propulsion Module 5/5/05 3/22/06 Propulsion Tank 3/10/06 Pow er 8/5/05 9/13/05 C&DH 9/5/05 9/22/05 FLT S/W 11/5/05 11/4/05 Communication Ground netw orks Ground Data Sy stem/MOC Instrument Peer Reviews Div iner 8/25/05 LROC 8/1/05 LOLA CRaTER LAMP 6/17/05 LEND Focused Technical Peer Reviews PDE detail design options and 38569 reliability assessment FPGA Implementations (all A/R A/R 38600 N/A 38569 N/A subsy stems using FPGAs) SSR implementation options preliminary design decision rev iew & assessment. (C&DH, Flight Softw are) High Accuracy Tracking implementation options and decision rev iew . (Comm., GDS, LOLA) NASA’s Goddard Space Flight Center 05 - 7 Validation and Verification • Validation process includes use of DOORS to insure no orphan requirements and proper traceability and flow down • Verification is part our CM process and a mandatory section of each requirements document • Verification matrix using DOORS database will include the following fields – Ownership to identify which individual is responsible for verifying this requirement, as well as those others with a significant effort in the verification activities. – Verification method; Inspection / Analysis / Demonstration / Test – Description of type of test, if needed – Verification Documentation to show where the requirement is verified – Verification Result Summary • Mission Verification Plan will define overall process and plan for completion. NASA’s Goddard Space Flight Center 05 - 8 Risk Management Intertwines with Mission Success & Reliability to Minimize Risk • Mission Success Engineering, Reliability Engineering, and Risk Management coordinating an integrated process – – Capture spacecraft concept/design using Advanced Functional Schematic (AFS) Identify Mission Success and Degraded Mission performance of spacecraft concept. • • • – Level 2 Req. Mission Success Criteria Level 3 Req. Advanced Functional Schematics (concept) Degraded Mission Criteria …… Advanced Functional Schematics (concept) Mission Success vs. Implementation Decisions • • • • Criticality & Degraded Mode Analyses Critical Items List, FMEAs, RBDs, FTAs, & PRA Safety & Reliability Analyses Safety Req. Risks to Mission Success assessed Trades Space (Requirements vs. Implementation Considerations) Recommend changes to level 2, 3 and 4 requirements that improve mission success Risk inputs provided to Systems Engineering & Project Management NASA’s Goddard Space Flight Center Identify Mission Success & Degraded Mission Performance Risks Trades Req. Chg Identify Mission Success & Degraded Mission Performance Risks Trades Req. Chg 05 - 9 Architecture Optimization from Single String to Selective Redundancy • • • • • Mission Success requirements flow top down to individual subsystems/elements Advanced Functional Schematics (AFS) capture big picture; end to end view of spacecraft systems and architecture. Spacecraft operations, mission modes & phases, timing, event durations and criticality considered. Criticality of risk factors to mission success and residual risks considered Apportionment of requirements to improve mission success – Hardware Requirements, Independence, Fault Tolerance, Reliability Apportionment NASA’s Goddard Space Flight Center LRO - PSE Reliability Prediction Worksheet Output Module A D esig nat o r Par t D escr ip t io n & T yp e Par t N umb er LRO SPACECRAFT RELIABILITY BLOCK DIAGRAM M anuf act ur er Quant it y C r it ical QualitBy ase F ailur e T o t al C3, C5, C7, C10, C700, C1000, C4, C6, C8, C12, C13, C23, C34, C35, C43, C51, C53, C54, C55, C56, C14, C15, C16, C17, C18, C19, C20, C21, C22, Cap, Ceramic, Chip, 0.010 uF, 25V, C24, C25, C26, C27, C28, C29, C30, C31, C32, C33, C62, C63, C64, C65, C66, C67, C68, C69, C70, C71, C72, C73, C74 npC37, C38 T o t al F ailur e % o f A ssemb ly Reliability Allocation U sed Including 1 Instrument F R xN 1xQ F R xN 2 xQ LRO SPACECRAFT RELIABILITY BLOCK DIAGRAM Presidio Components SR0805X7R103 56 60 1 6.3400E-13 Obtained FR from the LRO Spacecraft 3.5504E-11 3.8040E-11 # # # # # # # # # # Presidio Components LRO SPACECRAFT RELIABILITY BLOCK DIAGRAM Cap, Ceramic, Chip, 10 uF, 50V, 10% SR0405BX106K2S2 Cap, Ceramic, Chip, 0.10 uF, 50V, 10% SR0805X7R104 C59 Cap., Fixed, Tantalum, Solid, ER, 22 uF, 20V, 10% C82 C83 C200, C201, C202, C204, C205, C206, C208, C209, C210, C212, C213, C214, C220, C221, C222, C224, C225, C226, C228, C229, C230, C232, C233, C234, C236, C237, C238, C240, C241, C242, C244, C245, C246, C248, C249, C250, C252, C253, C254 C203, C207, C211 C215, C223, C227, C231, C235, C239, C243, C247, C251, C255 C216, C217, C218, C219 M anufacturer. Reliability Allocation R = 0.90 Including 6 Instruments C44, C45, C46, C47, C48, C49, C52, C50, C84 C81 N o t es R at e ( F R )C r it ical C ktB eing U sedC r it . C kt B eing C kt ( N 1) U sed ( N 2 ) ( Q) Presidio ReliabilityComponents Allocation 2 2 9 GN&C 9 Power 1 6.3400E-13 5.7060E-12 1 6.3400E-13 1.2680E-12 1.2680E-12 # # # # # 0.0001% Obtained FR from the M anufacturer. Obtained FR from the Communications 5.7060E-12C&DH # # # # # # # # # # Propulsion M anufacturer. Deployment Instrument R = 0.98506 R = 0.98506 LRO Spacecraft CWR06JC226KCA 1 1 0.01 7.0000E-10 7.0000E-12 7.0000E-12 0.0010% 0.0007% Grade-1 R = 0.98506 Cap., Fixed, Tantalum, Solid, Low ESR, 100 uF, 16V, T495X107K016AS 10% (562) M 123A02BXB105K Cap., Fixed, Cer. Dielectric, 1.0 UF, 50V, 10% C Cap., Fixed, Tantalum, Solid, Low ESR, 220 uF, T495X227K006AS 6.3V, 10% (562) 1 1 1 1 1 1 27 39 0.03 7.0000E-10 R = 0.98506 2.1000E-11 R = 0.98506 R = 0.98506 2.1000E-11 #R# # # ##### =#0.90 Commercial. Goddard screening to FR Level: S R = 0.98506 0.1 8.6000E-10 8.6000E-11 8.6000E-11 0.0117% # # # # # Grade-2, FR Level: C 0.03 7.0000E-10 2.1000E-11 2.1000E-11 # # # # # # # # # # Commercial. Goddard screening to FR Level: S LRO Spacecraft R = 0.90 Cap, M ulti Layer, Fixed, Unencap, Ceramic Dielectric, 0.1 uF, 100V, 10% Power GN&C Cap, Tantalum, Non-Solid, 6.8 uF, 75V, 10% R = 0.98529 R = 0.98529 Cap, Tantalum, Non-Solid, 3.3 uF, 75V, 10% Cap, Tantalum, Non-Solid, 110 uF, 75V, CDR35BX104BKUS Power GN&C R = 0.99126 C&DH Propulsion M 39006/30-0826 R = 0.98529 R = 0.98529 M 39006/30-0823 93026-46KS Communications 3 3 R = 0.98529 6 10 4 4 C&DH Propulsion Communications Deployment Instrument R = 0.99126 R = 0.99126 0.03 1.8000E-09 1.4580E-09 2.1060E-09 0.1980% # # # # # Grade-1, FR Level: S R = 0.99126 R = 0.99126 R = 0.99126 R = 0.99126 Deployment 0.3 1.1000E-09 9.9000E-10 9.9000E-10 0.1344% 0.1035% Grade-2, FR Level: P R = 0.98529 0.3 1.1000E-09 1.9800E-09 # # # # # # # ##### 0.3451% Grade-2, FR Level: P 0.1 1.1000E-09 4.4000E-10 4.4000E-10 0.0597% # # # # # Commercial. Goddard screening to FR Level: R 05 - 10 Driving System Trades TOPIC LV Prop Primary Structure Solar Array Configuration Data Bus Architecture Data Storage Timing Tracking Comm System NASA’s Goddard Space Flight Center TRADE 2 Stage vs 3 Stage Mono Prop vs Bi Prop vs Hybrid OUTCOME 7925H-9.5 ELV Mono Prop Honeycomb with Al facesheets for bus, composite face sheets for Material, configuration and tank instrument deck, accomodation Configuration J Single circular Ultra Flex Structure, shape and materials array 1553 for low speed, Spacewire for high speed 1553, SpaceWire, CAN, Wireless, etc. interfaces SRR or Hard Drive Ongoing, due at PDR USO in bus or LOLA instrument USO part of bus C&DH S Band vs Other Ongoing, due at PDR Ka vs X-Band Ka 05 - 11