Transcript BioWIN - Pellets-Zentralheizungskessel

Welcome to
Windhager Zentralheizung GmbH
BioWIN – Pellets-Central-Heating-System
The new Pellets-Comfort
Output:
2,9 - 25,9 kW
www.windhager.com
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1. Boiler types
2.
3.
4.
5.
6.
7.
Assembly and Function
Handling
Cleaning
Pellets-storage & -feeding
Planning
Systems
www.windhager.com
Wärme in Perfektion.
To be used at Low-Energy-Houses till
2-Family-Houses
4 sizes of output:
BW_100: 2,9 – 10 kW
BW_150: 5,0 – 15 kW
BW_210: 6,5 – 21 kW
BW_260: 8,0 – 25,9 kW
www.windhager.com
Wärme in Perfektion.
BioWIN – the new Pellets-CentralHeating-Comfort
3 Classes of Comfort:
Premium
Klassik
Exklusiv
Feeding unit
Ash-discharge
Heating surface cleaning
Feeding unit
Ash box
Cleaning lever
Storage room
Ash box
Cleaning lever
www.windhager.com
Wärme in Perfektion.
24 Boiler-Possibilities – Solutions for
every need and budget
4 sizes of output
(10, 15, 21 & 26 kW)
x 3 classes of comfort
(Klassik, Premium & Exklusiv)
x 2 controls
(MES & REG)
= 24 boiler-possibilities!!
www.windhager.com
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1. Boiler types
2. Assembly and Function
3.
4.
5.
6.
7.
Handling
Cleaning
Pellets-storage & -feeding
Planning
Systems
www.windhager.com
Wärme in Perfektion.
BioWIN – thought out to the detail
Fully automatic pelletsfeeding-unit
Maintenance-free system
with sound-absorbing
Switchboard InfoWIN
With full-text-display
Burner-bowl
Pellets-storage tank
For ~ 150 kg Pellets
Clocked dosing
conveyor screw
In high heat-resisting
high grate steel
Fully automatic
burner-grate-ashdischarge
Of the heating-surface
For modulating
performance
ash box
Integrated ash box
www.windhager.com
Fully automatic ashdischarge
Burner-room and
heating-surface
Wärme in Perfektion.
BioWIN – burning procedure
Pellets supply
Feeding from the
storage tank
www.windhager.com
Heating operation
Automatic ignition
Wärme in Perfektion.
Basic: burner-systems
From below:
advantage:
•High output
•For wood-chips & pellets
disadvantage:
•not 100 % combustion
•No back-burning safety
•Inexact control of burning
www.windhager.com
Wärme in Perfektion.
Basic: burner-systems
From the side:
advantage:
•High output
•For wood-chips & pellets
•Also for wet fuel
disadvantage:
•not 100 % combustion
•No back-burning safety
•Inexact control of burning
www.windhager.com
Wärme in Perfektion.
Basic: burner-systems
Drop system:
advantage:
•Back-burning safety
•100 % combustion
•Exact control of combustion
disadvantage:
•cleaning
•„only“ for pellets
www.windhager.com
Wärme in Perfektion.
Pellets- or drop system
advantage:








Pellets without connection to the burning zone
homogeneous, non compressed burning zone
No wear construction
Exact combustion
Long-term best combustion-results
Total combustion
Low ash content
Automatic ash grate cleaning
www.windhager.com
Wärme in Perfektion.
Lambda probe  Thermo probe?
Lambda probe
Thermo probe
Exhaust-sensor
Temperature-sensor
Measurement of rest-oxygen
in the exhaust-gas
Measurement of
temperature
Directly in the exhaust-gas
pollution of the sensor
Installed in protection pipe
no pollution !!!
Expensive sparepart
Cheap sparepart
www.windhager.com
Wärme in Perfektion.
Thermo control: long-term control
of combustion
advantage:
 Active control (combustion-temperature)
 sensitive dosage of fuel and air
 Best combustion-values over years and over the
full modulating range
 Very high firing efficiency
 Lambda-probe free !!!
www.windhager.com
Wärme in Perfektion.
Modulating boiler-output – heat
how you need it
with switch on/off




www.windhager.com
modulation starting at 30% output
Save heating costs
Minimise emissions
Improve efficiency-rate
Extend life-cycle
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1. Boiler types
2. Assembly and Function
3. Handling
4.
5.
6.
7.
Cleaning
Pellets-storage & -feeding
Planning
Systems
www.windhager.com
Wärme in Perfektion.
switchboard InfoWIN
Lighted display
check-light
Kesseltemperatur
55
On/off-switch
Modulationsbetrieb
Info
operating-phase
Menu-line
www.windhager.com
°C
Menü
Manual-/
Chimneysweeper
Menu for buttons
Menu-buttons
Wärme in Perfektion.
InfoWIN – basic functions
Check-light:
„operation“ = green
 „failure“ = red
On/off-switch
Power supply of extern units
(control, pumps, mixer, ...) persist
Kesseltemperatur
55
°C
Modulationsbetrieb
Info
www.windhager.com
Menü
Wärme in Perfektion.
InfoWIN – Info-text
Info-text:
 boiler-temperature actual value (°C)
 boiler-temperature set-point (°C)
 exhaust-temperature (°C)
 actual boiler-output (%)
 operation-hours (Std.)
 clock
 software version InfoWIN
 software version
firing-automat
 boiler-type
www.windhager.com
Kesseltemperatur
Betriebsstunden
55
1.238
Modulationsbetrieb
Info
zurück
h
°C
Menü
Wärme in Perfektion.
InfoWIN – chimney-sweeperfunction
Chimney-sweeper-function:
 switch on:
short push on button
 Max./Min. output:
selection over menu-button
 Finish:
push „Abbruch“-button
automatically after 45 Min.
www.windhager.com
Kaminkehrerfunktion
Kesseltemperatur
Leistung 100%
°C
°C
55
Modulationsbetrieb
Info
30%
Abbruch Menü
100%
Wärme in Perfektion.
InfoWIN – Manuel
Menu-structure:
 „Betreiberebene“
changing of the basic-adjustment from
the enduser
 „Serviceebene“
ONLY for briefed personal
Kesseltemperatur
Betreiberebene
Serviceebene
55
°C
Modulationsbetrieb
Info
www.windhager.com
wählen zurück Menü
Wärme in Perfektion.
InfoWIN – Manual
„Betreiberebene:“
 „Uhrzeit“
only without MES
 „Betriebsart Zuführung“
- with „Freigabezeit“
- with „Startzeit“
- without „Zeitsteuerung“
- „ausgeschaltet“
„Zeitprofil Zuführung“
Beginn/end „Freigabezeit“ or
„Startzeit“
 „Sondenumschaltung“
- „automatisch“
- „only Probe 1, 2 oder 3“
www.windhager.com
Uhrzeit
Betriebsart Zuführung
Zeitprofil Zuführung
Sondenumschaltung
wählen zurück
Wärme in Perfektion.
InfoWIN – troubleshooting
troubleshooting:
Check-light shows „red“
 Display failure-info (blink)
Push info-button:
 display Info text
Some failures are repairable
by the customers themselves
(no technician necessary!!!)
www.windhager.com
Gebläse
Gebläse defekt
defekt
42
a) Steckverbindung prüfen
°C
!
b) Gebläserad
reinigen und
prüfen
AlLeichtgängigkeit
016
zurück
Info
Wärme in Perfektion.
InfoWIN – easy & save
information is easier to understand, more details are shown in
two levels
enduser
& chimney sweeper
briefed technicians
profit:
- easy & clear
- „Hilfetext“ is shown
- full-text-display for more safety
- in future on every WINDHAGER-boiler
- multilingual programming possible
www.windhager.com
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1. Boiler types
2. Assembly and Function
3. Handling
4. Cleaning
5. Pellets-storage & -feeding
6. Planning
7. Systems
www.windhager.com
Wärme in Perfektion.
Increase of exhaust-gas-temperature in °K
Burning residues are great
isolators !!!
www.windhager.com
Thickness of residues in mm
Wärme in Perfektion.
BioWIN & cleaning ?
Cleaning-tools
www.windhager.com
Wärme in Perfektion.
BioWIN - Ash–recycling
Exklusiv:
empty ash box (till 1 year)
Premium & Klassik:
empty ash box & use the cleaning-lever (~ every 2 months)
www.windhager.com
Wärme in Perfektion.
BioWIN - Checklist
Deflector-plate:
cleaning
Thermocontrol-sensor:
cleaning
Water-tank:
refill
www.windhager.com
Wärme in Perfektion.
BioWIN – Combustion-chamber
Combustion-chamber:
cleaning:
1. Hoover the chamber
2. Replace the cone
3. Hoover once more
4. Replace the primary air throne
5. Hoover once again
6. Replace the ash-grate-plate
7. Hoover the last time
www.windhager.com
Wärme in Perfektion.
BioWIN – anual checklist
Draught-fan:
Cleaning and check smooth
running
Daily-storage-tank:
Cleaning and refill
Storage-room:
Cleaning every 3 years
www.windhager.com
Wärme in Perfektion.
BioWIN – fully automated cleaning
Automatic burner-grate-ash-discharge
cleans periodical
Automatic heating-surface-cleaning
To save a constantly high efficiency the heating surfaces
are cleaned steady (Exklusiv).
Automatic ash-discharge from burner-room and heatingsurface
2 conveyor-screw deliver the ash to the integrated ash-box
(Exklusiv)
www.windhager.com
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1.
2.
3.
4.
Boiler types
Assembly and Function
Handling
Cleaning
5. Pellets-storage & -feeding
6. Planning
7. Systems
www.windhager.com
Wärme in Perfektion.
Full-automatic Pellets-feeding-unit
European-wide patented pneumatic suction unit
Change-over-unit
3 suction-probes
Fully automated change-over-unit with 3 suction-probes
www.windhager.com
Wärme in Perfektion.
Feeding-unit - components
Feeding-unit:
• suction-turbine
• cyclone
• storage-room
3 suction-probes
Feeding- & return hose
Change-over-unit
www.windhager.com
Wärme in Perfektion.
Feeding-unit - function
1.
Storage-room empty / „Sperrzeit“ starts / „Startzeit“ starts
2.
Suction-turbine (no filter!!!) starts & sucks Pellets
3.
Pellets fall over cyclone in storage room
4.
Return-air goes back to probe (closed circuit – no dust in
storage-rooms)
5.
Suction-turbine stops after programmed interval-time
6.
Pellets-container-flap opens and fills pellets-tank
7.
This procedure repeats till container is filled (switch at top of
the container)
www.windhager.com
Wärme in Perfektion.
Unique-patented-solution
 optimum immunity because of 3 probes in the
storage room
 position of storage room is independent of
heating-room
 maintenance-free system
 fullautomatic function-control
flushing – when blockage caused by foreign substance,
the forward- and return flow changes 180° - the probes
get flushed
Change-over – if the flushing does not solve the problem
the system switches automatically to the next probe 
no interruption of the operations!
www.windhager.com
Wärme in Perfektion.
Diverse possibilities of pelletsstorage
„classic“ storage room
Texture-tank
www.windhager.com
Steel-plate-tank
Plastic-tank
Wärme in Perfektion.
„classic“ pellet-storage-room
www.windhager.com
Wärme in Perfektion.
Dimensions
 Should be at least 1-year-amount of fuel
 Size depends on heating demand of building
Rule of thump:
Heating-demand of building (kW) x faktor 0,9 = storageroom-volume (m3)
example: heating-demand of building: 15 kW
 X0,9= storage-room-volume 13,5 m3 (incl. Headspace)
 Equivalent with a room of 2 x 3 x 2,25 m
www.windhager.com
Wärme in Perfektion.
Lagerraum-Schnitt
www.windhager.com
Wärme in Perfektion.
Topview
www.windhager.com
Wärme in Perfektion.
„classic“ pellet-storage-room
Design (ÖNORM M7137 bzw. TRVB H118):
 Dry, tight and solid
 Walls and ceiling – fire-resistance-class F 90
 Door or access-door should open outwards, fireresistant-class T 30
 No electric installations (except e-installations in
explosion-proof design))
 No liquid-bearing pipes/lines (condensing or burst of
pipes)
www.windhager.com
Wärme in Perfektion.
„classic“ pellet-storage-room
Access-door:
 Wooden boards at the inside of the door – pelets
should not press at the door
Fire-resistant door T 30
www.windhager.com
Wooden boards (3 cm
dick)
Z-angel-profile (PMX
016)
Wärme in Perfektion.
„classic“ pellet-storage-room
Feeding- and return-connection:
 Always 2 connections PMX 014 (System Storz, Typ A Ø
100 mm)
 Connection should be on the small side
 Return-connection must be always free, also at full-filled
storage-room
 Storage-room inside the house:
connections till outside, connection-pipe made of metal,
fire-resistant-class F 90 and mounted on the wall
(grounded)
www.windhager.com
Wärme in Perfektion.
„classic“ pellet-storage-room
Connection on smaller side:
www.windhager.com
Connection on wider side:
Wärme in Perfektion.
„classic“ pellet-storage-room
construction:
 deflector opposite of feeding- and return-connectors
No damaging of walls - pieces of wall may fall into suction-turbine and
blockade suction-system or conveyor screw .
 Free of any form of dirt (small stones, pieces of wood etc.)
www.windhager.com
Wärme in Perfektion.
Steel-plate-tank for pellets
www.windhager.com
Wärme in Perfektion.
Steel-plate-tank for pellets
18 sizes (from 2,2 till 9,6 to pellets):
Wide: 1,5m
length: 1,5m, 2m, 3m, 3,5m und 4m
height: 2,2m und 1,9m
Wide: 2,0m
length: 2m, 3m, 3,5m und 4m
height: 2,2m und 1,9m


zinc-coated steel-plates in modular design
extraction with 2- or 3 probes and change-over-unit
 perfect for reconstruction (wet basement)
www.windhager.com
Wärme in Perfektion.
Steel-plate-tank for pellets
1,9 or 2,2 m height
www.windhager.com
Wärme in Perfektion.
Texture-tank for pellets
www.windhager.com
Wärme in Perfektion.
Texture-tank for pellets
3 sizes:
1,7 x 1,7m for approx. 2 – 3,2 to
2,1 x 2,1 m for approx. 3 – 4,7 to
2,5 x 2,5 m for approx. 5 – 6,7 to
Atvantage to competitors:
Extraction with 2 probes and change-over-unit!
www.windhager.com
Wärme in Perfektion.
Plastic-tank for undergroundstorage of pellets
Reference to partners:
Geoplast GmbH
www.pelletstank.com
NAU GmbH
www.nau-gmbh.de
www.windhager.com
Wärme in Perfektion.
Details for hose-mounting
BASIC:
Important:
 Max. conveying-lenght: 15m

Feeding-hose in one piece
 Max. conveying-height: 2,8m

Return-hose can be more pieces
 Min. hose-bend-radius: 30cm

Hoses should not be placed up and down
calculation:
distance – feeding-unit to change-over-unit
distance: .....
distance – feeding-unit to suction-probe 1
distance: .............m x 2 = ..........m
distance – feeding-unit to suction-probe 2
distance: .............m x 2 = ..........m
distance – feeding-unit to suction-probe 3
distance: .............m x 2 = ..........m
....m x 2 = ..........m
nessassary hose-lenght: ..........m
TIP: put the hoses in 80mm plastic-tubes !!!
www.windhager.com
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1.
2.
3.
4.
5.
Boiler types
Assembly and Function
Handling
Cleaning
Pellets-storage & -feeding
6. Planning
7. Systems
www.windhager.com
Wärme in Perfektion.
Technical data
Pellets-central-heating-boiler BioWIN
Nennwärmeleistungsbereich
Rücklauftemperatur mindestens
Kesselwasserinhalt
Pelletsbehälter
Nettogewicht
Einbringmaße B x T x H
Abgastemperatur
Volumenkonzentration an CO2
Abgasrohranschluss
elektrische Leistungsaufnahme
maximal beim Zünden
mittlere Leistung beim Zünden
durchschnittliche Zündzeit
elektrische Arbeit beim Zünden
Heizbetrieb
Schlummerbetrieb
automatische Pelletszuführung
Stromaufnahme maximal
www.windhager.com
kW
°C
l
l/kg
klassik
premium
exklusiv
kg
Nennlast/Teillast
Nennlast/Teillast
mm
°C
%
Ø mm
Teillast/Nennlast
W
W
min
Wh
W
W
W
A
BW 100
BW 150
2,9 - 9,9
4,3 - 15
BW 210
BW 260
6,3 - 21
7,5 - 25,9
53
53
20
59
59
232 / 150,8
318
329
318
329
333
344
1200x790x1610 (getrennte Einbringung möglich!)
114 / 76
136 / 82
144 / 84
154 / 85
11,7 / 8,2
13,3 / 9,7
14,0
14,8 / 11,8
130
860
591
3,86
38
41,9 / 68
591
3,86
38
53,1 / 88,5
607
4,35
44
47,7 / 107,3
6,3
1580
5,8
607
4,35
44
47,7 / 107,3
5,8
5,8
5,8
Wärme in Perfektion.
Heating-unit
 Internal return temperature of 20°C possible!
 Serially internal return temperature rising
 External return temperature rising only by
loading an accumulator-tank directly
 Terminal safety device only for 21 and 26 kW
necessary
Motor mixer valve
Minimum boiler temperature 60°C
 For each heating circuit one motor mixing
valve
www.windhager.com
Wärme in Perfektion.
BioWIN & buffer-tank
combination?
In principal a buffer-tank is not necessary for a
normal pellet-boiler-system!
BASIC:

Minimum heat-consumption is given (e.g. 1
radiator with open valves)

boiler-size is calculated with heating-demand of
building
www.windhager.com
Wärme in Perfektion.
BioWIN & buffer-tankcombination?
Exceptions:
1.
We recommend a buffer-tank when the heatingdemand of the building < 50% boiler-output
2.
If the heating demand of the house < 5kW a
buffer-tank is necessary.
www.windhager.com
Wärme in Perfektion.
BioWIN perfect for reconstruction

small base (only 0,75 m2)

all components are available from the front

almost arrangable to the wall

small height (only 1,89 m)

separable for delivery (narrow locations, stairs,
...)
 fitts in almost every baesment!
www.windhager.com
Wärme in Perfektion.
BioWIN – Pellets-Central-Heating-System
Overview:
1.
2.
3.
4.
5.
6.
Boiler types
Assembly and Function
Handling
Cleaning
Pellets-storage & -feeding
Planning
7. Systems
www.windhager.com
Wärme in Perfektion.
BioWIN – System-solution
www.windhager.com
Wärme in Perfektion.
BioWIN & AquaWIN
www.windhager.com
Wärme in Perfektion.
BioWIN & solar, AquaWIN and
CaloWIN classic
www.windhager.com
Wärme in Perfektion.
BioWIN & solar, CaloWIN premium
www.windhager.com
Wärme in Perfektion.
BioWIN & SilvaWIN, AquaWIN
www.windhager.com
Wärme in Perfektion.
BioWIN & solar, CaloWIN
premium
www.windhager.com
Wärme in Perfektion.
BioWIN – the strong facts
Support rate till 1 time/year:
The burner-bowl is cleaned automatically by the patented
burner-bowl-ash-discharge, the heating-surface is also
automatic cleaned and two conveyor-screws transport all the
ash automatically to the integrated ash box.
All informations on the full-text-display
switchboard InfoWIN:
After activating the InfoWIN the BioWIN starts with a selvecontrol – controlling each sensor, switch, motor, .... On the
switchboard InfoWIN all informations can be selected on the
full-text-display.
24 „custom made“ - solutions
3 classes comforts x 4 sizes of output x 2 controls = 24
different boiler-solutions.
www.windhager.com
Wärme in Perfektion.
BioWIN – the strong facts
Fuly automatic pellets-feeding-unit
Patented & awarded pneumatic system with change-over-unit
and 3 seperated suction-probes in closed circuit
Space-saving in new buildings &
reconstruction:
The small design of the BioWIN is perfect for both:
new
buildings (low-energy-houses, pre-fabricated-houses)
older
houses (reconstruction or restoration)
Systems: ideal for combinations and
always expandeble:
The BioWIN can be combinated with e.g.: tanks, solar,
2nd boiler. Also upgradings for more heating-circuits are
possible with the control-system MES.
www.windhager.com
Wärme in Perfektion.
Thank you very much
for Your attention!