Transcript Slide 1

TurboCare Sp. z o.o.
NDT TESTS
May, 2007
scope of tests
On usual basis we perform:
► Material tests
► Strength tests
► Visual examination
► PT, HD, MT and UT tests
► RT tests – in cooperation
► We use highest quality materials from companies
such as : MR Chemie Gmbh and TIEDE
► We use highest quality machines made by companies
such as: TIEDE, Krautkramer, Equotip and DEUTSCH
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material tests
► Material tests;
► All material tests are done on basis of proper EN standards;
► In preparation of samples process we use abrasive papers and diamond pastes or aluminum
oxide suspensions;
► We use only materials from known companies (e.g. STRUERS);
► Preparation of replicas consist in vacuum evaporating and grading of tested materials – we
use aluminum, gold or coal;
► Microstructure observation showed in replicas is done by ZEISS NEOPHOT 32`microscope.
Photographic recording is done by CCD-Insight Spot digital camera interfaced with photo
processing computer system;
► If necessary, for microstructure (samples or replicas) observation we use – in cooperation
with Wroclaw Technical University – scanning or emission electron microscopes.
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non destructive material tests
► Negative of triafol replicas are made on
live object, removed and fixed by
adhesive tape on sample glass;
► Sample replicas are prepare by gold,
aluminum or coal for further tests;
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destructive material tests
► Example samples after impact resistance tests;
► Special system for strength tests in 700°C;
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endoscopy and visual examinations
► Whole scope of endoscope and visual examinations are done with careful photographic and
descriptive documentation;
► Welch Allyn Videoprobe 2000 videoscope test – Ø9mm 3m probe;
► Olympus endoscope – Ø9mm 1,5m probe;
► Pipelines endoscopy with industrial television from pipes with Ø40mm diameter to 15m length;
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ultrasonic tests
► Tests are done according to EN standards and SIEMENS specific instructions of elements
(parts) and specific materials tests;
► For tests we use Krautkramer and Starmans equipment;
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ultrasonic tests
► Bearings tests;
► Bolts tests;
► Casings tests;
► Journal and shaft tests;
► Rivets and blades tests;
► Welds tests;
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wall thickness measurements
► We perform thickness measurements using
modern ultrasonic equipment;
► Wall thickness:
► Casings;
► Pipelines;
► Heat exchangers surfaces;
► Hard to reach elements and elements available
only from one side;
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magnetic powder tests
► Tests are performed according to EN standards
and SIEMENS specific instructions of elements
(parts) and specific materials tests;
► For tests we use TIEDE and DEUTSCH
equipment;
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magnetic powder tests
► All found defects are carefully documented
and finally shown in protocol, with exact
localization and photography;
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magnetic powder tests
► During testing of high importance elements we use high sensitivity agents and we perform
observation in UV light;
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long blades tests
► Magnetic powder test in white
and UV light;
► Blade root dye penetrant test;
► Blade root and rivets
ultrasonic test;
► Blade hardness test;
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dye penetrant tests
► All elements made from non ferromagnetic materials
are tested with dye penetrant method – observation is
performed as well in white light as in UV light;
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hardness tests
► We perform all kinds of hardness tests of materials and
machine elements;
► Vicers method hardness test with ultrasonic hardness
tester (in Vickers, Brinell or Rockwell scale);
► Energy method hardness test with EQUOTIP-2 hardness
tester (in Vickers, Brinell or Rockwell scale);
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defect analysis
► Using our knowledge acquired during many years of experience we could indicate probable
causes of defects, formed during production as well as during operation;
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certificates
► Tests leading personnel has all
required certificates;
► Training scope meets
requirements of EN473 standard
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NDT inspection reports
TurboCare Use Standard Inspection Record Sheets to record and report inspection
results and where required dual language reports are provided:
Example 1: Bearing Babbit Bond UT Report
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NDT inspection reports
TurboCare Use Standard Inspection Record Sheets to record and report inspection
results and where required dual language reports are provided:
Example 2: Cylinder Blade Shroud Inspection
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NDT inspection reports
TurboCare Use Standard Inspection Record Sheets to record and report inspection
results and where required dual language reports are provided:
Example 3: LP Overhead Pipework Magnetic Particle Inspection
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qualified NDT engineers
TurboCare NDT Personnel are experienced Turbine Service Engineers with technical
qualifications up to MSc In an Engineering discipline. Every engineer has appropriate
NDT certification:
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references
► NDT test are performed during all works performed by TurboCare Sp. z o.o. in Poland as well as
in most of works abroad;
NDT EXPORT TO:
AUSTRIA
SERBIA
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GERMANY
BULGARIA
HUNGARY
BOSNIA/HERZEGOWINA
recent service contracts (≥200MW)
Year
Customer
Location
2003
2003
2003
2003
2003
2003
2003
2003
2003
2004
2004
2004
2004
2004
2005
2005
2005
2005
2006
2006
DSD
PS Patvov
KEK
TUROW SA
Energo Opole
KEK
TUROW SA
PS Patvov
DSD
ZRE
SAG
Polnard SA
Vantaa
ZRE
EPS
Polnard SA
PS Patvov
PAK
KEK
ESB
Maritza, Bulgaria
Patvov, Poland
Pristina, Kosova
Turow, Poland
Opole, Poland
Pristina, Kosova
Turow, Poland
Patvov, Poland
Dolna Odra, Poland
Kozience, Poland
Obrenovac, Serbia
PP Opole, Bulgaria
Tahkoluoto, Finland
Kozienice, Poland
Nikola Tesla, Serbia
Polnard, Poland
Patvov, Poland
Konin, Poland
Pristina, Kosova
Moneypoint, Eire
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OEM
Output
(MW)
LMZ
200
Zamech
200
LMZ
200
Zamech
215
Zamech
360
LMZ
200
Zamech
215
Zamech
200
Alstom
215
LMZ
500
LMZ
300
Alstom
360
LMZ
240
LMZ
500
Alstom (ABB) 300
Zamech
360
Zamech
200
LMZ
200
LMZ
200
BBC
350
Description
Major Overhaul
NDE of Pipework
Overhaul
NDE of Pipework
Overhaul
Overhaul
Rotor/Casing Inspection
Unit 5 TG Overhaul
Diffuser Exchange
Description
Description
TG Overhaul
Description
Valve Diffuser Exchange
STG Major Overhaul
TG Overhaul
Overhaul
Turbine Service
Overhaul
Turbine V/v Overhaul
THANK YOU FOR YOUR ATTENTION
WROCLAW – CITY OF TurboCare Sp. z o.o. LOCATION
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