Continuing Airworthiness Manual

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Transcript Continuing Airworthiness Manual

COSCAP Gulf States

Cooperative Development of Operational Safety Continuing Airworthiness Programme

COSCAP-Gulf States Workshop on the Airworthiness Manual (Doc 9760)

Kuwait, February 2013 By Nadia Konzali COSCAP-GS Project Coordinator

COSCAP Gulf States

Cooperative Development of Operational Safety Continuing Airworthiness Programme

Flight Plan

Airworthiness Manual (Doc 9760) Background Third Edition 2012 States Comments

COSCAP-GS Airworthiness Handbook Structure Draft content.

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Abbreviations/Accronyms

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AED: Aircraft Engineering Division AED: Aircraft Inspection Division CMA: Continuous Monitoring Approach COSCAP-GS: Cooperative Development of Operational Safety Continuing Airworthiness Program (ICAO program) for Gulf States EASA: European Aviation Safety Agency GASP: Global Aviation Safety Plan GASR: Global Aviation Safety Roadmap MOPM: Maintenance Organisation’s Procedures Manual SMS: Safety Management System SSP: State Safety Program STC: Supplemental type Certificate USOAP: Universal Safety Oversight Audit Program (ICAO program)

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Reference

Airworthiness Manual (Doc 9760) Version 2012 (under progress)

COSCAP-GS Airworthiness Handbook (proposed draft)

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Background _ Airworthiness Manual (Doc 9760)

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First publication in 2001 ; Contains a consolidation of airworthiness related information, previously found in other ICAO documents; The first edition replaced:

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Continuing Airworthiness Manual (9642); Airworthiness Technical Manual (Doc 9051); Manual of Procedures for an airworthiness Organisation (Doc 9389); Version of May 2007 , evolved from previous Documents; Third version in 2012 , presented by States roles and responsibilities, State of Registry, State of Operator, Design, Manufacturer. Also, describes the interface between different States.

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Cooperative Development of Operational Safety Continuing Airworthiness Programme

Airworthiness Organisation Structure and Responsibilities of States

Chapter 1 _ Airworthiness Responsibilities of the States

Obligations under the Convention;

Discharge of State responsibilities;

Airworthiness responsibilities in Annex 6;

Continuing airworthiness of aircraft responsibilities in Annex 8.

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Airworthiness Organisation Structure and Responsibilities of States

Chapter 2 _ Primary Aviation Legislation Should contain provisions:

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to establish a civil aviation administration that proactively supervises and regulates activities; for the approval of safety oversight of air operators, aircraft maintenance organisations, maintenance training organisations for the safe operations of aircraft.

The CAA, extent of its authority and empowerment and that of its Director must be reflected in the legislation thereby giving the CAA a solid foundation in a legal document legislated at the highest level of law.

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Cooperative Development of Operational Safety Continuing Airworthiness Programme

Airworthiness Organisation Structure and Responsibilities of States

Chapter 3 _ State Regulatory System The Airworthiness regulations developed/adopted/accepted by the State should include provisions for:

Mandatory registration of all aircraft;

Implementation of the airworthiness provisions meeting the Convention and the Annexes requirements;

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All aircraft on the State registry to meet relevant airworthiness criteria approved or adopted by the State; Issuance, validation, or acceptance of TC of aircraft intended to be entered on the State’s registry; Issuance of Production Certificates, approvals of Manufacture Organisation.

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Airworthiness Organisation Structure and Responsibilities of States

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Chapter 3 _ State Regulatory System Issuance, renewal, validation of C of A; Issuance of export certificates of airworthiness; Issuance or acceptance of AD’s, bulletins and orders; Issuance, amendment, cancellation and suspension of airworthiness approvals, licences and certificates; Authorisation to perform particular tasks in relation to design, manufacture, and maintenance of aircraft, components and parts for the issuance of State approvals, licences and certificates; Authorisation to inspect and test aircraft, aircraft components, standard parts, material or processes and systems for ascertaining whether the processes and activities covered by an approval, licence or certificate have been carried out in a satisfactory manner.

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Airworthiness Organisation Structure and Responsibilities of States

Chapter 4 _ Airworthiness Organisation

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Structure of the CAA; General functional responsibilities; Regulations, policies and guidance; Surveillance, investigations and enforcement; Staffing and training; Airworthiness Engineering Division (AED) responsibilities; Airworthiness Inspection Division (AID) responsibilities; Airworthiness technical library and records.

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State of Registry

Chapter 1 _ State Airworthiness legislation System and Organisation Structure

State of Registry responsibilities.

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STATE OF REGISTRY

Chapter 2 _ Registration of aircraft

Application for registering aircraft;

Certificate of registration;

Maintenance of registry;

Notification to the State of design.

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STATE OF REGISTRY

Chapter 3 _ Noise Certification

Aircraft type noise certification;

Noise Certification of an aircraft;

Validity and recertification of noise certificate.

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STATE OF REGISTRY

Chapter 4 _ Certificate of Airworthiness

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Application for a C of A; Type Design certification, validation and acceptance; Review of the application for C of A; Continuing validity of the C of A; Validation of a Certificate of Airworthiness; Airworthiness flight test.

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STATE OF REGISTRY

Chapter 5 _ Approvals of Special flights

Application for special flight permit;

Issuing special flight permit;

Appendix A to Part III, Chapter 5

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CONTENT OF APPLICATION FORM FOR A SPECIAL FLIGHT PERMIT (Example only)

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STATE OF REGISTRY

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Chapter 6 _ Airworthiness Approval for Export Procedure for issue; Exception; Export C of A status; Export certification of a product other than a complete aircraft; Appendix A to Part III, Chapter 6

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CONTENT OF APPLICATION FORM FOR AN EXPORT CERTIFICATE OF AIRWORTHINESS (Example only); Appendix B to Part III, Chapter 6

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GUIDE FOR PROCESSING AN APPLICATION (Example only);

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FOR AN EXPORT CERTIFICATE OF AIRWORTHINESS Appendix C to Part III, Chapter 6 _ SAMPLE EXPORT C OF A (FOR CLASS1 PRODUCTS);

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STATE OF REGISTRY

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Chapter 7 _ Aircraft Maintenance Operator’s maintenance responsibilities

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Operator’s maintenance control manual Maintenance programme; Reliability programme; Structural integrity programme Mass and balance programme; Maintenance arrangement; Maintenance records; Maintenance release; Appendix A to Part III Chapter 6

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SAMPLE MASS AND BALANCE REPORT

_ MASS CONTROL CERTIFICATE Airworthiness Manual Kuwait_February 2013 17

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STATE OF REGISTRY

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Chapter 8 _ Aircraft maintenance-Modifications and Repairs Modifications; Repairs; Repair and modification categories (major/minor); Repair and modification approval – General Repair approval process; Modification approval process Post approval activities;

Appendix A to Part III, Chapter 6

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EXAMPLE OF AN STC

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STATE OF REGISTRY

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Chapter 9 _ Continuing Airworthiness of aircraft Introduction to the concept of continuing airworthiness; Exchange and use of continuing airworthiness information; Notification to State of Design; Action by the State of Registry upon receipt of mandatory continuing airworthiness information; Transmission to the State of Design of mandatory continuing airworthiness information issued by State of Registry Transmission of information on faults, malfunctions and defects and other occurrences to the organization responsible for the type design; Information to be reported to the Authority; Service difficulty reporting system; Mandatory continuing airworthiness information – Airworthiness directives

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STATE OF REGISTRY

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Chapter 10 _ Approval of maintenance Organisation Issue of approval; Maintenance organization’s procedures manual; Safety management; Maintenance procedures and quality assurance system; Facilities, Personnel, Records; Maintenance release;

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STATE OF REGISTRY

Chapter 10 _ Approval of maintenance Organisation (Cont’d)

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Inspection and acceptance of aircraft components and material from external suppliers and contractors; Contracting of maintenance by approved maintenance organizations; Supplier’s evaluation and contractors

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control procedure by the approved maintenance organization;

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STATE OF REGISTRY

Chapter 10 _ Approval of maintenance Organisation (Cont’d)

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Appendix A to Part III, Chapter 10

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CONTENT OF THE MAINTENANCE ORGANIZATION’S PROCEDURES MANUAL; Appendix B to Part III, Chapter 10

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APPROVED MAINTENANCE ORGANIZATION’S QUALITY ASSURANCE AUDIT PROCEDURES; Appendix C to Part III, Chapter 10

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CONTENT OF APPLICATION FORM FOR A MAINTENANCE ORGANIZATION APPROVAL (Example only); Appendix D to Part III, Chapter 10 _ GUIDE FOR PROCESSING AN APPLICATION FOR A MAINTENANCE ORGANIZATION APPROVAL (Example only); Appendix E to Part III, Chapter 10 CERTIFICATE.

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EXAMPLE OF A RELEASE

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STATE OF THE OPERATOR

Chapter 1 _ STATE AIRWORTHINESS LEGISLATION SYSTEM AND ORGANIZATION STRUCTURE

Responsibilities of the State of the Operator.

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STATE OF THE OPERATOR

Chapter 2 _ AIR OPERATOR CERTIFICATE AIRWORTHINESS ASPECTS

Pre-application phase

Formal application phase

Maintenance control demonstration and inspection phase;

Certification phase.

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STATE OF THE OPERATOR

Chapter 3 _ AIRCRAFT MAINTENANCE MODIFICATIONS AND REPAIRS

Compatibility of modifications and repairs;

Retention of modification and repair data and records.

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STATE OF THE OPERATOR

Chapter 4 _ Continuing airworthiness of aircraft

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Introduction to the concept of continuing airworthiness; Exchange and use of continuing airworthiness information.

Notification to the State of Design; Action by the State of the Operator upon receipt of mandatory continuing airworthiness information; Transmission to the State of Design of mandatory continuing airworthiness information issued by State of the Operator; Transmission of information on faults, malfunctions, defects and other occurrences to the organization responsible for the type design;

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STATE OF THE OPERATOR

Chapter 4 _ CONTINUING AIRWORTHINESS OF AIRCRAFT

Information to be reported to the Authority;

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Service difficulty reporting system; Mandatory continuing airworthiness information – Airworthiness Directives

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STATE OF THE OPERATOR

Chapter 5 _ AIRWORTHINESS REQUIREMENTS FOR EXTENDED DIVERSION TIME OPERATIONS (EDTO)

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Airworthiness considerations for aeroplanes with more than two turbine engines.

Airworthiness considerations for aeroplanes with two turbine engines.

Continuing surveillance.

Maintenance requirements Requirements for systems performance and reliability assessment

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STATE OF THE OPERATOR

Chapter 6 _ INTERNATIONAL LEASING ARRANGEMENTS

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Acceptance of the type design.

Maintenance; Approval for extended diversion time operations (EDTO); Information on faults, malfunctions and defects and other occurrences; Mandatory continuing airworthiness information; Distribution of mandatory continuing airworthiness information; Attachments and appendices;

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STATE OF THE OPERATOR

Chapter 6 _ INTERNATIONAL LEASING ARRANGEMENTS

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Appendix A to Part IV Chapter 6 Transfer;

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Maintenance Aspects of Aircraft Attachment 1

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Agreement on Airworthiness Between (Name of first Party) and (Name of second Party); Attachment 2 _ Technical Arrangement on Airworthiness between the Civil Aviation Authority of (Name of first State) and the Civil Aviation Authority of (Name of second State);

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STATE OF THE OPERATOR

Chapter 6 _ INTERNATIONAL LEASING ARRANGEMENTS

Attachment 3

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MEMORANDUM OF UNDERSTANDING ON THE LEASE OF AIRCRAFT BETWEEN THE CIVIL AVIATION AUTHORITY OF (NAME OF FIRST STATE) AND THE CIVIL AVIATION AUTHORITY OF (NAME OF SECOND STATE) (HEREINAFTER REFERRED TO AS “THE AUTHORITIES”)

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STATE OF DESIGN AND STATE OF MANUFACTURE Chapter 1 _ STATE AIRWORTHINESS LEGISLATION SYSTEM AND ORGANIZATION STRUCTURE

Responsibilities of the State of Design and the State of Manufacture;

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STATE OF DESIGN AND STATE OF MANUFACTURE Chapter 2 _ TYPE CERTIFICATION

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Application for a Type Certificate; Type Certification activities: State of Design; Type Certification activities: State of Registry; Instructions for continued airworthiness; Certification maintenance requirements and airworthiness limitations; Maintenance review board (MRB).

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STATE OF DESIGN AND STATE OF MANUFACTURE Chapter 3 _ AIRCRAFT MAINTENANCE – MODIFICATIONS AND REPAIRS

Design changes requiring a new type certificate

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STATE OF DESIGN AND STATE OF MANUFACTURE Chapter 4 _ T

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THANK YOU For your cooperation

Kuwait_February 2013

For any Comments/Questions Please, contact:

The Project Manager Mrs. Nadia Konzali, [email protected]

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