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PAKEL KİMYA TEKSTİL AŞ
NEW ADDRESS OF ACRYLIC
FIBER
PAKEL KİMYA TEKSTİL AŞ
Yumurtalık Free Zone Location
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
The Best Location
The Adana Yumurtalik Free Trade Zone enables you to take full
advantage of Turkey's unique geographical position.Located in Turkey on
the Gulf of Iskenderun at the juncture of Adana and Hatay provinces, its
ideal site offers close contact to three continents.
The markets of Europe, the Middle East, North Africa and the Near East
are readily accesible through the transport opportunities offered in the
free trade zone.The Adana Yumurtalik Free Trade Zone is the natural
maritime gateway for agricultural and industrial trade generated by
Turkey's massive South East Anatolian Project (GAP).
PAKEL KİMYA TEKSTİL AŞ
TAYSEB FREE ZONE
PAKEL KİMYA TEKSTİL AŞ
The Best Opportunities
The Adana Yumurtalik Free Trade Zone is tax-exempt. Your earnings and revenues as well as your
operations will not be subject to corporate, income , value-added or customs tax,nor any other similar tax
or duty. Moreover ,there are no withholding tax on salaries,interest earnings or profit shares.
Payments may be made in any convertible currency at the Adana Yumurtalik Free Trade Zone. Investors
can transfer their personal or corporate earnings freely to anywhere in Turkey or the world without any
difficulty, without paying any tax or duty, and without having to obtain permission from any government
department.
Numerous advantages offered at the Adana Yumurtalik Free Trade Zone include: up to 100% foreign
investment, recruitment of foreign directors and specialists, transfer of facilities or businesses to other
invertors, minimal red tape and bureucracy through a one-stop service provided by the Free Trade Zone
Authority, favorable land prices, easy access to the domestic market and provision of low-cost electrical
energy.
The Port of Toros is a multi-purpose seaport on Turkey's Mediterranean coast, with the capacity to serve
ship up to 110,000 DWT. The largest privately run port in Turkey, it also offers the most suitable
conditions. The Adana Yumurtalik Free Zone will meet all your commercial transport needs thanks to the
Port of Toros and the Adana Airport as well as the Ceyhan Railway and a motorway connection direct form
its gates. The Adana Yumurtalik Free Trade Zone provides the most comfortable and the fastest links to the
outside world.Built on 4,500,000 square metres, the size of the Adana Yumurtalik Free Trade Zone makes it
one of the largest free trade zones in Turkey and the world. It is the first and only Turkish free trade zone
designed to serve heavy industry. With unlimited space and an infrastructure of electricity, water and
communications, it provides opportunities for every type of industrial or commericial business, including
heavy industry and transit operations.
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
General Company Description
The project will be realized in TOROS Adana Yumurtalık Free Trade Zone.
The port of TOROS the largest Turkish seaport under private management
offering efficient loading and unloading capacity, for the bulk cargo the terminal
is capable over 17,000 tons per day.
The railway connection is 16 km far from zone but plans are to extend
it in to zone in near future.
The land area of the project is 100,000 m2 including the land necessary for
future expansions and is rented for 30 years period.
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
More About PAKEL Production
The SNIA process was designed during the process development phase
in 1960 in order to reach an acrylic fiber production process only “One
step”. This process means that the liquid monomer is transformed in
fiber without any process stop, so the production goes from mixture
preparation department to fiber baling area directly without any
intermediate product storage. The monomer is mixed in the spinning
solvent before polymerization and the produced poly acrylonitrile (PAN)
dissolved in dimethilformamide is ready for spinning process. In
spinning process the fiber is shrunken in hold drum dryer, no ailing step
is required.
With SNIA process it is possible to produce any type of fiber (wool and
cotton type from 1 to 17 den per filament) and several specialties
(tow,staple, dyed Tow and staple, high bulk fiber)
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
PAKEL Acrylic plant aimed to become a main player in Acrylic fibre
market in South East of Turkey-Iran & Syria with 30.000 capacity at first
step and expand it in future to 75.000 Tons
PAKEL believe World demand/supply balance for Acrylic fiber shows
that future of this type fiber will be attractive in Far East and Middle
East and there will be a decrease in supply and demand in USA and
Europe
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
*2002 Started in ADANA –Yumurtalık Free Zone
*30,000 Ton Anually capacity
*20,000 Ton Dyed Fibre 10,000 Ton Ecru
*Total Investment 45,750,000 USD
*Realized Investment 30,000,000 USD
*Had to be stopped in 2005 due to financial insufficieny
*Need to 15,750,000 USD
PAKEL KİMYA TEKSTİL AŞ
PAKEL KİMYA TEKSTİL AŞ
•Annual Cost
1.ACN
Fibre 2.40
2.Chemicals
2.75
3.Labor
4.Rent
5.Maintenance
6.Energy
40.000.000
Annual Income
1. Price of 1 kg Undyed
9.000.000
2.Price of 1 kg Dyed Fibre
2.100.000
250.000
750.000
2.900.000
Undyed Fibre 18.000 ton
Dyed Fibre
8.000 ton
TOTAL : 55.000.000 USD
TOTAL 65.200.000 USD
ANNUAL ESTIMATED PROFIT : 10.200.000 USD
PAKEL KİMYA TEKSTİL AŞ
PAKEL PROJECT
• PAKEL Project:Based on ‘SNIA
VISCOSA’process by Noy Engineering Italy.
•Basic and detail engineering done by ProTeam Italy
•Detailed engineering supported by FOSTER
WHEELER B.
•Automation system supported by FAST &
FOXBORO.
PAKEL KİMYA TEKSTİL AŞ
PROJECT STATUS
PAKEL PROJECT STATUS
SUMMARY OF PROGRESS ACHIVED UPTODATE
As of 31.March.2005
A-ENGINEERING
A-1 Basic engineering Completed
A-2 Detail Engineering Comleted
B- CIVIL
As per civil installation drawings all process and utility
building has been erected. (Reinforce-concrete and steel)
process building ready for piping, mechanical, electrical
equipments installation.
PROJECT STATUS
C- EQUIPMENT
Most of the equipments such as column, drums,exchangers,
pumps machinery has been procured and big part of them
arrived at site, utilities systems are ready for order. All the
necessary piping and fittings procured and arrived to site for
erection works.
All electrical instrumentation, steel structures are included
in this work discipline.
PAKEL KİMYA TEKSTİL A.Ş.
PLANNED INVESTMENT&REALIZED
(USD)
Investment Items
Realised
Budgeted
Realised Items
Building/Land
7.000.000
6.650.000
350.000
19.500.000
12.490.000
7.010.000
3.000.000
2.530.000
470.000
Erection Mechanical and elect 5.800.000
1.440.000
4.360.000
Automation & Elect.Items
5.050.000
3.200.000
1.850.000
Utilities
2.580.000
1.075.000
1.505.000
Engineering
2.500.000
2.300.000
200.000
45.430.000
29.685.000
15.745.000
Machinery Equipment
Tanks+Piping&Fitting+Pipe Rack
TOTAL
Will be
PAKEL KİMYA TEKSTİL A.Ş.
PAKEL KİMYA TEKSTİL AŞ
Realized Jobs
Construction
6,650,000
Land
850,000
Building
5,800,000
Machinery & Equiepment
12,490,000
Polymer plant Mac.Import
1,500,000
Polymer plant Mac.Turkey
540,000
Ploymer plant modification
400,000
Spinning line import
7,800,000
Spinning line Turkey
450,000
Mechanical modernization
650,000
Dyeing line
350,000
Washing & Drying line
420,000
Crimping line
270,000
Baling press
110,000
Laboratoary
Steel Works (Tanks+Piping+Pipe Rack)
2,530,000
Pipe rack
580,000
Tanks
1,000,000
Piping & Fitting
950,000
PAKEL KİMYA TEKSTİL AŞ
Realized Jobs
Auotomation & Electrical Items
3.200.000
Polymer plant
1.450.000
Fibre plant
1.000.000
High Voltage Siemens
Low Voltage Siemens
700.000
Cables
DCS system
50.000
ERP system
Erection
1.440.000
Mechanical Erection
1.390.000
Electrical Erection
50.000
Utilities
1.075.000
Fire Fighting
470.000
Water softning
35.000
Co Generation & Steam
140.000
Nitrogen Generation
Chiller
300.000
Cooling Tower
130.000
Waste Water Treatment System
Emgineering
2.300.000
Basic & Detail By Proteam
1.450.000
Detailed By FWC
750.000
Mechanical Engineering by Pakel
100.000
Total
29.685.000
PAKEL KİMYA TEKSTİL AŞ
Will be Realized Works
Costruction
Land
Building
Machinery & Equipment
Polymer plant Mac.Import
Polymer plant Mac.Turkey
Polymer plant modification
Spinning line import
Spinning line Turkey
Mecanical modernization
Dyeing line
Washing & Drying line
Crimping line
Baling press
Laboratory
Steel Works
Pipe rack
Tanks
Piping & Fitting
350.000
150.000
200.000
7.010.000
200.000
310.000
850.000
700.000
2.100.000
500.000
480.000
480.000
840.000
550.000
470.000
170.000
200.000
100.000
PAKEL KİMYA TEKSTİL AŞ
Will be Realized Works
Auotomation & Electrical Items
Polymer plant
150.000
Fibre plant
100.000
High Voltage Siemens
800.000
Low Voltage Siemens
Cables
300.000
DCS system
300.000
ERP system
200.000
Erection
Mechanical Erection
3.110.000
Electrical Erection
1.250.000
Utilities
Fire Fighting
30.000
Water softning
115.000
Co Generation & Steam
760.000
Nitrogen Generation
100.000
Chiller
Cooling Tower
Waste Water Treat System 500.000
Emgineering
Basic & Detail By Proteam
Detailed By FWB
50.000
Mechanical Engine.By Pakel 150.000
Total
1.850.000
4.360.000
1.505.000
200.000
15.745.000
PAKEL KİMYA TEKSTİL AŞ
INVESTMENTS
FORECAST
*Pakel needs at least 9
months to finish
remaining part of
project
*Pakel needs totaly
15.745.000 USD
Cash 11.080.000 USD
LC 4.665.000 USD
Total
Cash
LC
1. Month
525.000
525.000
2. Month
855.000
855.000
3. Month
920.000
920.000
4. Month
1.335.000
985.000
350.000
5. Month
1.815.000
1.225.000
590.000
6. Month
1.930.000
1.330.000
600.000
7. Month
1.910.000
1.260.000
650.000
8. Month
1.685.000
1.035.000
650.000
9. Month
1.130.000
830.000
300.000
10.Month 1.220.000
795.000
425.000
11.Month 1.460.000
610.000
850.000
12.Month
960.000
710.000
250.000
15.745.000
11.080.000
4.665.000
Total