Transcript Manufacturing Process How Process Works

A Glimpses of Dhaka City
About Holcim
Holcim is one of the world’s largest suppliers of cement,
aggregates and concrete. It has expand its business over 70
countries around the world.
Holcim (Bangladesh) Ltd, former Hyundai Cement Bangladesh Company Limited, -is one of the world‘s leading suppliers of
cement, aggregates and concrete. It has 300 people, operates three cement plants and has an annual cement production
capacity of 1.3 million ton.
Holcim Cement Bangladesh Ltd is the first company in Bangladesh to introduce Portland composite cement. Holcim did not only
introduce this type of cement in Bangladeshi market, it also took the pioneering steps of creating the PCC market by vigorous
trainings, sessions, workshops. Big structures like Petronas towers (Malaysia), Hoover Dam and many other structures of the
world are constructed using this cement.
Background of the Study
Company Overview
Mission , Vision
 Vision: Our vision is to be the most admired
company committed to providing foundations
for society’s future.
 Mission: Our mission is to "Holcim
Bangladesh Limited will grow by creating
value for all stakeholders; ensuring delighted
customers, engaged employees, enlightened
partners and sustainable development"
Company Overview
Objectives of the Company
Set the highest standards of customer satisfaction
- through innovative products and services.
Secure the strongest competitive position in our
relevant marketplaces through creative product
design and operational excellence.
Partner with the best suppliers, delivering
increased value for both the Group and our
customers.
Be recognized as an employer of first choice.
Empower our employees at every level, and
integrate them fully into our global network.
Continually demonstrate our commitment to
sustainable environmental performance, and visibly
play a leading role in social responsibility within
our sphere of influence.
.
Manufacturing Products
Holcim Strong Structure
Holcim Strong
Holcim Red
Resource Planning
Resource Planning
Human Resource Management
Resource Planning
Raw Material Suppliers
Manufacturing Process
Logistic Management
Manufacturing Process
How Process Works
The main raw materials of
cement are Clinker and Gypsum.
Clinker is gathered by burning
limestone. One is EUROPEAN
STANDARD and the other is
AMERICAN
STANDARD
(ASTM).
Manufacturing Process
How Process Works
Manufacturing Process
How Process Works
•The cement manufacturing process begins
when limestone, the basic raw material used to
make cement, is either quarried from an open
pit quarry from an underground mine.
•Limestone should be crushed and grinded
before further usage. Crusher reduces the size of
the limestone from1m to 15mm.
•The limestone is combined with clay, ground in
a crusher and fed into the additive silo, sand,
iron and bottom ash are then combined with the
limestone and clay in a carefully controlled
mixture which is ground into a fine powder in a
2000hp roller mill.
Manufacturing Process
How Process Works
Manufacturing Process
How Process Works
•Next, the fine powder is heated as it
passes through the pre-heater tower
into a large kiln, which is over half the
length of a football field and 4.2
meters in diameter. In kiln, the
powder is heated from 1350 to 1450
degree Celsius. This creates a new
product,
called
clinker
which
resembles pelletes about the size of
marbles.
Manufacturing Process
How Process Works
Manufacturing Process
How Process Works
•The clinker is combined
with small amounts of
gypsum and limestone and
finely ground in a finishing
mill. The mill is a large
revolving
cylinder
containing 250 tons of
steel balls that is driven by
a 4000hp motor.
Manufacturing Process
How Process Works
•Then the cement is ready for
storage into the cement silos. From
silos the cement is moved to
packing plant for packaging and
distribution.
Manufacturing Process
How Process Works
Manufacturing Process
How Process Works
There are two sub-processes in the manufacturing
process of Holcim bd ltd. These are:
•Wet process
&
•Dry process.
Manufacturing Process
Production Plant
Manufacturing Process
Packaging Strategy
Holcim starts producing75Kg
bag along with the present 50Kg
bag. There are customers with a
high demand. For a buyer buying
100 bags of Holcim, it is more
convenient and reasonable to buy
75Kg bags instead of 50Kg bags.
It will reduce the consumer’s cost
along with Holcim’s too. Holcim
will have to deal with less
wastage of bag materials while
packaging. It is also beneficial
for the corporate organizations as
their need and demand for
cements is very high.
Manufacturing Process
Distribution Strategy
The main
distributors are:
Sema Trading,
Dhaka Builders etc.
24 X 7 delivery system
Manufacturing Process
Innovation
•Composite cement of
clinker, fly ash, slag
•Ensuring six sigma model
• TQM
• PPE
Inventory Management
Conclusion