Transcript METBENCH - navicpmart

WARFARE CENTERS
CORONA
Richard Schumacher
951-273-4432
[email protected]
TBBY0711
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WARFARE CENTERS
CORONA
METBENCH/MCMS
Richard Schumacher
MS42
6 May 2009
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What is METBENCH / MCMS ?
METBENCH is a Net Centric enterprise IT solution for the Metrology and
Calibration that:
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Automates calibration processes to reduce cost, improve work flow and improve
quality
Improves execution of the technical authority process
Replaces five legacy lab management applications in depot labs due for sunset under
the CNO IT application reduction initiative
Replaces two afloat applications on SURFOR platforms
Provides enterprise wide end to end visibility of calibration readiness and asset
tracking – afloat and ashore
Automates Calibration, Production management and QA for cal labs
Improves Sailor quality of life afloat and facilitates moving workload ashore
Automates collection of calibration work results and metrics
Ensures data quality and integrity necessary for engineering analysis
Integrates CRL with afloat recall and inventory management
MCMS - A browser based software module of METBENCH, MCMS stands for METBENCH
Calibration Management System that manages all portable and CRL assets within
METBENCH including asset recall, enterprise wide asset tracking to reduce sailor
calibration workload and for moving workload ashore with the goal of reducing
calibration costs across the enterprise
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METBENCH Enterprise
Architecture
 Distributed architecture provides full functionality locally without Internet access to the replication server
 Each site maintains its own web server in the form of a METBENCH Master Controller.
 Minimizes bandwidth requirements and eliminates a single point of failure in the system.
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METBENCH Components
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Automated Procedure Execution
Significantly
increases calibration
efficiency
Eliminates technical
errors
Increases equipment
availability
Lowers required skill
set to perform
calibration
Calibration Asset Management Afloat
METBENCH Procedure Creation
Preserves
investment in ~5000
existing procedures
Standardizes
procedures across
System Commands
Facilitates
automated
procedure creation
without computer
programming
Calibration Laboratory Management
Reduces Sailor
workload
Provides Ship to
Shore asset tracking
Aligns Shipboard
and ashore
communities
Increases data
quality
Facilitates
movement of
workload ashore
Increases data
quality
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Standardizes
processes across
Navy labs
Ensures
configuration control
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MCMS Afloat
S Assets
Out of cal – Over due shown in red
Dynamic Readiness Indication
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Within 30 days of being due shown in yellow
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MCMS Afloat
Portable - P Assets
Status shown – Out to Cal at MAR
Out of cal – Over due shown in red
Dynamic Readiness Indication
“P” assets are included in the “S” inventory
for readiness calculations
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MCMS Afloat
E Assets
Dynamic Readiness Indication
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MCMS Afloat
CRL View
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Current Status Afloat
System Fielded on 94 Surface Ships
– Additional 30 Scheduled by FY09
– DDGs – Currently 100% installed except for new
constructions
– CGs – 100% installed
– FFGs – To be complete by FY10
– LPDs - To be complete by FY10
– LSDs – To be complete by FY10
– MCMs – To be complete by FY10
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Approved as Early CCE Adopter
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Precursor to CANES
SIT Testing Completed
Part of the Class Load plan
Install scheduled on USS Cape St. George (May 09)
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METBENCH
Automated Calibration
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Lab Management
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CRL Functionality Ashore
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METPRO Functionality
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Ashore Status
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91 Automated Calibration Procedures
– Supporting Calibration of 190 Units
– FY09 R&D Efforts to support
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PXI Based Instrumentation
RF Power Sensors and Reports of Calibration
Installed and live Seal Beach – 22 Stations
Installed at Pearl Harbor NSY
FY09 Scheduled Installs
– Puget Sound –
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DM2 For CLIN27s Completed 1 May 09
– MARCC
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Site Survey performed March 09
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QUESTIONS
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Automated Calibration at the bench top
Electronic audit trail of all calibration
activity
Interfaces to laboratory management system
Preserves investment in nearly 5000 existing
procedures
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Customized Linux operating system
Utilizes COTS computers as controllers
Controllers contain no hard drive.
Ensures reusability of procedure elements
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Facilitates rapid calibration procedure
conversion
Dynamic Standard Substitution
Allows singling up of procedures for a given UUT
Natural Language Editor for procedure
conversion
Operates in both networked and nonnetworked modes
Reduces configuration management costs
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METBENCH
Relation database provides easy access to
existing methods
Facilitates standards modernization, while
preserving investment
Collects parametric data on all calibrations
Patents on 7 areas of innovation
METBENCH SEQUENCER
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METBENCH
SCREEN SHOTS
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METBENCH
Innovation
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METBENCH Afloat
R & D efforts lead to METBENCH patent
Method and apparatus for
automating calibration of
test instruments
Measurement Science Directorate
United States Patent 7,277,810
Issued October 2, 2007
7 areas of innovation claimed
2 Additional Patents in Progress
METBENCH Ashore
Projected $38.6M Cost Avoidance by FY15
METBENCH Cost Avoidance
$45,000
$40,000
($1000)'s
$35,000
$30,000
$25,000
Cumultive from FY08
$20,000
$15,000
$10,000
$5,000
$0
2008
2010
2012
2014
2016
FY
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METBENCH Milestones
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Analysis of
Alternatives
Conducted by
TAMS-EB
Jan 04
METBENCH
Development
begins as an
RDT&E Effort
Focused on
automated
calibration
Test and
Monitoring
Systems (TAMS)
Executive Board
Endorses
METBENCH as
the Navy
Enterprise
Solution for
“Do-Cal”
Environment
Do-Cal
Beta
installed
at
Crane
Seal Beach
SPAWAR S.D.
SWFPAC
MCMS
Functiona
Demo
TAMS EB
Jan 06
MCMS
Prototype
Developed
in
90 days
leveraging
METBENCH
efforts
2003
TAMS EB
COUR Defines
Enterprise
Requirements
Goals:
Improve Readiness
Total Asset
Visibility
Reduce Cost
2004
Proof of Concept
Demonstrated
with automated
calibration of
AN-UPM155
Radar Test Set
16 hour process
reduced to
3.5 hours
de
vel
op
me
nt
2005
SHIPMAIN
Approval
SCD 3435
Jul 07
SURFOR identifies
need to overhaul
the afloat
calibration
process
which is
“un-executable in
its current form”
MCMS
Installation
Begins
Aboard
Surface Ships
Jul 07
Dec 06
SWE
Endorsement
of
MCMS
as
“Quick Win”
US Patent
Office
issues patents
to METBENCH
team covering
7 areas of
innovation
DOD
IRB/DBSCM
Approves
METBENCH
MAR 07
2006
2007
MCMS
SEATRIAL
USS Preble
(DDG88)
SWE
BOD
Approval
July 07
MCMS
Demo
Meeting
@ Corona
METBENCH System
Mapping to COUR
NAVAIR
NAVSEA
SPAWAR N.O.
TAMS EB ESC
Review
of METBENCH
Successful
Ashore
Mock
OTP
Executed at
Seal Beach
NAVSEA
SURFPAC
NAVIAR
SSB
2008
TAMS EB
AIS SC
Validates
COUR
Functionality
Matrix
Routine
INSURV Dings
Nov 05
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DTG R1816492
Dec 06 Directs
MCMS
Implementation
On Surface
Ships
METPRO &
CRL
Functionality
Added
5000+
Leg
acy
Procedures
Available
2009
DONCIO
rules
METBENC
H
no longer
a Business
System
MCMS Installed on
94 Surface Ships
April 08
190 TI’s Supported
91 Automated
Calibration
Procedures
Ashore MCMS
Development
accelerated
Result from
VADM Etnyre’s
Email to
VADM Sullivan
Aug 07
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