Transcript station thresher

• Palm Oil Mill = mill that processes raw
materials into CPO and PK with
minimum losses , optimum efficiency ,
standard
appropriate
quality
,
appropriate capacity , minimum cost
with reference to the principles of
occupational health and safety and
the environment ( SOP ) .
2
Produce oil and palm kernel as
much as possible
b. Produce the highest quality products
c. Generates production losses as low
as possible
d. Using lowest operating costs
a.
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Fresh Fruit Bunches (FFB)
Fruitlate
Empty Bunch
Crude palm oil (CPO)
Kernel Oil (Kernel)
Waste / sludge
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BUNCH
RECEPCION
LOADING RAMP
STERILIZER
THRESSER
KERNEL
CRUSHING PLANT
CLARIFIER
PRESSER
DIGESTER
POWER
PLANT
WATER
TREATMENT
STORAGE
LABORATORY
Sandtrap
tank
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THE FLOWCHART IN PROCESSING
OF PALM OIL
Is the station for weighing , acceptance and
shelter while TBS is sent from the garden so it is
ready to be processed further .
Consists of :
* Weighbridge
* Loading ramp
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Foto : Loading Ramp
Foto : Jembatan Timbang (Weighbridge)
Foto : Lori/cage
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Acceptance of Real TBS with minimal wait
time
Weighing accurate TBS
Charging TBS to lorries with minimal loss
fruitlate
ACCEPTANCE OF FLOW TBS
FFB TRUCK IN
ffb TRUCK OUT
PARKING AREA
WEIGHBRIDGE
TARRA
BRUTO
Loading Ramp
LORI
St. STERILIZER
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FFB boiling process using heat from the
high-pressure steam , conduction and
convection .
 Convection : steam infusion process to
eliminate the air in the room sterilizer to
fruitlet .
 Conduction : process steam to remove
the air intake on the sidelines ( fruitlet )
to kernel .
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The purpose of sterilization are :
• Deactivate the enzyme
• Facilitate the release of the bunch
featherless
• Lowering water levels
• Solving emulsion
• Removing fiber and seed
• Assist in the release of the core of the
shell
FFB separation
process that has
been boiled into a
slender fruitlate
and empty bunch
with rotated and
slammed system
STATION THRESHER
STATION THRESHER
Main operational Threshing Station
1 . Feed to the Threshing Drum
2 . Fruitlet separation of FFb
3 . Material handling has been
separated
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Which must be considered in operational Thresher :
 Avoid Feeding
Over Oil Losses in EB , Motor
Over Load , pulp damage due to the recycle of
the Conveyor Fruit .
 The height of kickback ( for a good stew = 1.2
meters )
 Number of kickback for every ffb = 6 times
 feed capacity is reached ( not overfeeding )
PURPOSE
 Conditioning Fruitlate in Digester
 Extraction of Crude Oil in the press
machine
 leads to the Press Cake and Nut Cake
Braker Conveyor
 Keeping achievement capacity / hour
1 . Releasing oil from the
pericarp cells ( bacon
pieces)
2 . Separating pericarp
and Nut
3 .homogen
4 . Maintaining a
temperature of 90oC 95 ° C
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Function for extracting crude oil from the
flesh of the fruit that has been wracked with
loss minimal and Nut cracked Minimum .
Station which is the process of achieving
the maximum efficiency of the recovery
kernel with optimal quality production
and minimal losses .
The main stages of the operation :
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Phase Nut Conditioning
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Solving Nut Stage
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The separation between Kernel and Shell
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Drying of Kernel
Press cake ex Press
Fibre to Boiler
Depericarper
Nut Hopper
Ripple Mill
Boiler
LTDS
Shell to Bin
Kernel
Clay Bath
Wet Separation
Kernel
Drier
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cracked/ kernel releases from around the nut ,
so it will increase the effectiveness of the split
nut kernels and avoid losses due to broken
kernels , broken nut and nut intact .
carried in :
o Stew
o Digester
o Drying and Cooling Process on Nut Silo
Purpose : split nut with maximum efficiency by
minimizing broken kernels , broken nut and nut
intact
Purification process of crude oil
produced from the Press which
still contains some moisture ,
sludge and mud .
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Operational functions :
Obtaining maximum oil content
oil Achieving minimum losses
Achieving maximum production
quality
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separation of pure oil from crude oil =CST
Making oil from sludge = sludge centrifuge /
separator
Reduced levels of impurities =oil purifier
Reduced water content of oil = vacuum drier
Crude Oil ex Press
Sand trap tank
Tailing to St.Press
Vibrating
Screen
Crude Oil Tank
Oil
Vertical Clarifier
Tank
Sludge
Oil Tank
Vibrating
Screen
Purifier
Sludge Tank
Vacuum Drier
Heavy
Phase
CPO Storage Tank
Kolam Limbah
Sludge Centrifuge
To Estate
Light
Phase
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The processing of FFB into the Palm Oil consists of :
a. Main station
 Fruit reception
 Stew ( Sterilizer )
 Threshing
 Enumeration ( digester ) and compression ( Presser )
 Purification ( Clarifier )
 Separation of shell and kernels
b. Station support
 Generating power ( Power )
 Laboratory
 Water Treatment
 Storage
 Workshop
In the palm oil mill existing station is very
important , if there is one station that
serves the plant can not be run due to
the processing of palm oil mill steps
sustainable and rely on other major
stations.
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Produce the highest quality
products