Transcript Cutting Tools

Cutting Tools
Su-Jin Kim
[email protected]
Turning Tool Grades
Grades
TT1300
CVD COATED
TT1500
CVD COATED
TT3500
CVD COATED
ISO
P05
K10
P15
-
-
-
Characteristics & Application
P15
K20
P35
For high speed turning of cast iron and steel.
Thick aluminum oxide coating on a high wear resistant substrate.
For rough & finish machining of cast iron
For high speed turning of steel and medium to low speed turning of cast iron.
High crater and flank wear resistance.
For finish machining steel and roughing cast iron
Wide application use in steel turning.
Excellent wear resistance and toughness.
For medium to rough turning of steel.
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-ferrous
materials
S
High-temp alloys
H
Hard materials
TT5030
PVD COATED
M05
-
M20
TT5100
CVD COATED
P20
-
P40
KT450
CVD COATED
P25
-
P45
P30
-
P45
CT3000
CERMET
K10
-
K15
For high surface-finish turning on steel, stainless steel & cast iron.
Excellent wear resistance and low coefficient of friction.
PV3010
PVD COATED
CERMET
M05
-
M15
For high surface finish turning on steel, stainless steel & cast iron.
Longer tool life guaranteed through high wear resistance.
K10
CARBIDE
N10
-
N20
General turning of cast iron, exotic alloys and non-ferrous materials including aluminum and copper alloys.
Excellent wear resistant grade.
TT8020
PVD COATED
For a wide range of high temperature alloy turning applications.
Very hard submicron substrate with good fracture toughness.
For wide range of turning applications with stainless steel and low carbon steel.
Excellent chip resistance and machining of sticky materials.
For finish & medium machining of stainless steel & low carbon steel.
For heavy roughing and interrupted cutting of steel.
Very tough grade.
For interrupted cutting on steel.
For medium to low speed turning of stainless steel, exotic alloys & low carbon steel.
Toughest grade in turning product line.
First choice for iterrupted cut on stainless steel & exotic alloys.
Recommended Cutting Speed : V=m/min
Materials
Grades
ISO
Low
Carbon
Steel
Low
carbon
alloys
steel
Carbon
steel
Alloys
steel
TT1300
CVD COATED
P05
-
P15
TT1500
CVD COATED
K10
-
K20
400-800
300-600
150-400
100-350
TT3500
CVD COATED
P15
-
P35
250-600
150-500
100-350
80-300
TT5030
PVD COATED
M05
-
M20
TT5100
CVD COATED
P20
-
P40
150-500
70-350
70-250
70-220
KT450
CVD COATED
P25
-
P45
100-400
70-320
70-250
70-220
P30
-
P45
70-300
70-250
70-150
CT3000
CERMET
K10
-
K15
250-700
150-550
PV3010
PVD COATED
CERMET
M05
-
M15
300-800
150-600
K10
CARBIDE
N10
-
N20
TT8020
PVD COATED
Stainles
s
steel
Hightemp
alloys
Cast
Iron
Alum
inum
alloys
150-430
100-300
30-100
70-230
30-80
70-130
50-150
20-40
150-350
100-320
200-270
100-300
150-400
100-350
200-300
100-350
20-50
80-180
60-1500
Grades
Composition
Characteristics & Applications
KP300
PCD
PCD + Binder
KB50
CBN
CBN + Binder
Excellent wear resistance with low CBN content.
For finish machining of hard materials.
TB650
CBN
CBN + Binder
High wear resistant grade with optimal CBN content.
For a wide range of turning applications on hard materials.
KB90
CBN
CBN + Binder
AW20
CERAMIC
Al2O3+
ZrO2
Excellent wear resistant grade with good chemical stability and temperature resistance.
For high speed continuous turning of cast iron.
For finish machining of hardened steel and hard materials
AB20
CERAMIC
Al2O3+
TiCN
High wear resistant grade with excellent cutting edge stability.
For continuous high speed turning of hardened steel and hard materials.
For cast iron finish machining.
AB30
CERAMIC
Al2O3+
TiC
Mixed ceramic with high wear resistance and toughness.
For general use on hard materials and cast iron.
Applicable for interrupted machining.
AS10
CERAMIC
Si3N4
SC10
COATED CERAMIC
AS10 +
CVD
AS20
CERAMIC
Si3N4
For general use on aluminum alloys.
Excellent combination of wear resistance and toughness
Excellent toughness with high CBN content.
For high speed machining of cast iron.
For interrupted machining of hard materials.
High wear resistant grade with excellent toughness and thermal shock resistance.
For general use on cast iron.
Wet and dry cutting.
High wear resistant grade with excellent toughness and thermal shock resistance.
For high speed turning of cast iron.
Wet and dry cutting.
Very tough Si3N4ceramic grade with high cutting edge stability.
For rough and finish machining of high temperature nickel-based alloys.
Wet and dry cutting.
Recommended Cutting Conditions : V=m/min, f=mm/rev
Materials
Grades
Composition
Grey
Cast Iron
(108220HB)
Ductile
Cast Iron
(200240HB)
Chilled
Cast
Iron
(400700HB)
H.S.S.
Roll
Sintered
metal
(4665HRC)
Harden
ed steel
(4665HRC)
KP300
PCD
PCD + Binder
KB50
CBN
CBN + Binder
TB650
CBN
CBN + Binder
KB90
CBN
CBN + Binder
500-1200
0.1-0.3
300-800
0.1-0.3
AW20
CERAMIC
Al2O3+ ZrO2
400-1000
0.05-0.2
300-600
0.05-0.15
AB20
CERAMIC
Al2O3 + TiCN
300-800
0.1-0.3
300-500
0.1-0.2
50-.200
0.05-0.2
50-250
0.1-0.2
AB30
CERAMIC
Al2O3 + TiC
300-800
0.1-0.5
250-500
0.1-0.4
50-150
0.05-0.2
50-200
0.1-0.25
AS10
CERAMIC
Si3N4
300-800
0.2-0.8
250-500
0.2-0.6
SC10
COATED CERAMIC
AS10 +CVD
300-1000
0.2-0.8
250-600
0.2-0.6
AS20
CERAMIC
Si3N4
Alumi
mum
alloy
Nibased
super
alloy
600-3000
0.05-0.3
100-250
0.1-0.2
50-100
0.4-0.8
80-150
0.1-0.3
80-200
0.1-0.22
100-200
0.05-0.2
60-150
0.1-0.3
100-250
0.1-0.15
100-350
0.1-0.3
Solutions for steel
•
•
•
•
TT3500
Carbide coated grade for steel turning
For low carbon steel & low carbon alloy steel applications
Recommended cutting speed : V=m/min
– Low Carbon Steel = 250-600
– Low Carbon Alloy Steel = 150-500
Solution for hard materials
•
•
•
•
TB650
CBN grade for turning hardened steel
For applications on hardened steel HRC>45
Recommended cutting speed: V=50-250m/min
Solution for High-temperature
alloys
• TT5030
• PVD grade with
submicron substrate for
super alloy turning
• Application range on
Super alloys
• Recommended cutting
speed : V = m/min
– High Temperature Alloys:
30-100
– Titanium Alloys: 60-150
– Hardened Steel: 20-60