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PCI 6th Edition Connection Design Presentation Outline • Structural Steel Design • Limit State Weld Analysis • Strut – Tie Analysis for Concrete Corbels • Anchor Bolts • Connection Examples Changes • New method to design headed studs (Headed Concrete Anchors - HCA) • Revised welding section – Stainless Materials – Limit State procedure presented • Revised Design Aids (moved to Chapter 11) • Structural Steel Design Section – Flexure, Shear, Torsion, Combined Loading – Stiffened Beam seats • Strut – Tie methodology is introduced • Complete Connection Examples Structural Steel Design • Focus on AISC LRFD 3rd Edition – Flexural Strength – Shear Strength – Torsional Strength – Combined Interaction • Limit State Methods are carried through examples Structural Steel Details • Built-up Members • Torsional Strength • Beam Seats Steel Strength Design • Flexure fMp = f·Fy·Zs Where: fMp = Fy = Zs = Flexural Design Strength Yield Strength of Material Plastic Section Modulus Steel Strength Design • Shear fVn = f(0.6·Fy)·Aw Where: fVp = Shear Design Strength Aw = Area subject to shear Steel Strength Design • Torsion (Solid Sections) fTn = f(0.6·Fy)·a·h·t2 Where: fTp = a = h = t = Torsional Design Strength Torsional constant Height of section Thickness Torsional Properties • Torsional Constant, a • Rectangular Sections Steel Strength Design • Torsion (Hollow Sections) fTn = 2·f(0.6·Fy)·Ᾱ·t Where: fTp = Torsional Design Strength Ᾱ = Area enclosed by centerline of walls t = Wall thickness Torsional Properties • Hollow Sections Ᾱ = w·d Combined Loading Stress • Normal Stress fn P Mc M , , A I S • Bending Shear Stress fv bending • Torsion Shear Stress fv torsion VQ V , It A Tc T T , , 2 J aht 2At Combined Loading • Stresses are added based on direction • Stress Limits based on Mohr’s circle analysis – Normal Stress Limits ffun f fy f 0.90 – Shear Stress Limits ffuv f 0.60fy f 0.90 Built-Up Section Example Example F x 0 TC 0 A tF y A cFy 0 At Ac Determine Neutral Axis Location, y Tension Area Compression Area A t 4in y A c 2 3 in 1in 3 in y 4in 8 8 A c 2.25 4 y 4 y 2.25 4 y Tension = Compression y 2.25 0.281 in 8 Define Plastic Section Modulus, Zp Either Tension or Compression Area x Distance between the Tension / Compression Areas Centroids Zp A t H y t y c Determine Centroid Locations • Tension y 0.281 yt 0.14 in 2 2 • Compression yc __ Ay A 0.683 in Calculate Zp Z 4 y H y y 4 0.2811.375 0.14 0.683 Zp A t H y t y c p Zp t Zp 0.62 in3 c Beam Seats • Stiffened Bearing – Triangular – Non-Triangular Triangular Stiffeners • Design Strength fVn=f·Fy·z·b·t Where: fVn = Stiffener design strength f = Strength reduction factor = 0.9 b = Stiffener projection t = Stiffener thickness z = Stiffener shape factor Stiffener Shape Factor b 0.75 2.0 a 2 b b b z 1.39 2.2 1.27 0.25 a a a 3 Thickness Limitation b 250 t Fy Triangular Stiffener Example Given: A stiffened seat connection shown at right. Stiffener thickness, ts = 3/8 in. Fy = 36 ksi Problem: Determine the design shear resistance of the stiffener. Shape Factor b 8 0.8 0.75 and 1.0 a 10 2 b b b z 1.39 2.2 1.27 0.25 a a a 3 0.25 0.8 z 1.39 2.2 0.8 1.27 0.8 z 0.315 2 3 Thickness Limitation b 250 t Fy 8 21.3 0.375 250 36 21.3 41.7 41.7 Design Strength fVn f Fy z b t fVn 0.9 36 ksi 0.315 8 in 0.375 in fVn 28.9 kips Weld Analysis • Elastic Procedure • Limit State (LRFD) Design introduced • Comparison of in-plane “C” shape – Elastic Vector Method - EVM – Instantaneous Center Method – ICM Elastic Vector Method – (EVM) • Stress at each point calculated by mechanics of materials principals fx fy fz fr Px Aw Py Aw Pz Aw Mz y Mz x Mx y Ip Ip I xx My x I yy fx 2 fy 2 fz2 Elastic Vector Method – (EVM) • Weld Area ( Aw ) based on effective throat • For a fillet weld: Aw a lw 2 Where: a = Weld Size lw = Total length of weld Instantaneous Center Method (ICM) • Deformation Compatibility Solution • Rotation about an Instantaneous Center Instantaneous Center Method (ICM) • Increased capacity – More weld regions achieve ultimate strength – Utilizes element vs. load orientation • General solution form is a nonlinear integral • Solution techniques – Discrete Element Method – Tabular Method ICM Nominal Strength • An elements capacity within the weld group is based on the product of 3 functions. – Strength – Angular Orientation – Deformation Compatibility Rn j f g h Strength, f f 0.6 FEXX A w Aw - Weld area based on effective throat Angular Orientation, g Weld capacity increases as the angle of the force and weld axis approach 90o Rj R g g 1.0 0.5 sin 3 2 Deformation Compatibility, h r u u rcritical rcritical 1.9 0.9 h 0.32 0.32 0.209 2 a 0.209 2 a r 0.3 Where the ultimate element deformation u is: u 1.087 6 0.64 a 0.17a Element Force R n 0.6FEXX A w j 1.0 0.5 sin 3 2 0.3 r r u u rcritical rcritical 1.9 0.9 0.32 0.32 0.209 2 a 0.209 2 a Where: r and are functions of the unknown location of the instantaneous center, x and y Equations of Statics F y M IC 0 Number of Elements R n Pn 0 yj j1 0 Number of Elements j1 R n rj Pn e r0 0 j Tabulated Solution • AISC LRFD 3rd Edition, Tables 8-5 to 8-12 fVn = C·C1· D·l Where: D = C = C1 = l = number of 16ths of weld size tabulated value, includes f electrode strength factor weld length Comparison of Methods • Page 6-47: Corbel Design • Cantilever Beam Method • Strut – Tie Design Method • Design comparison – Results comparison of Cantilever Method to Strut – Tie Method • Embedded Steel Sections Cantilever Beam Method Steps Step 1 – Determine maximum allowable shear Step 2 – Determine tension steel by cantilever Step 3 – Calculate effective shear friction coeff. Step 4 – Determine tension steel by shear friction Step 5 – Compare results against minimum Step 6 – Calculate shear steel requirements Cantilever Beam Method • Primary Tension Reinforcement • Greater of Equation A or B a h Eq. A Vu Nu d d 1 2Vu Eq. B A s Nu ffy 3 e 1 As ffy • Tension steel development is critical both in the column and in the corbel Cantilever Beam Method • Shear Steel A h 0.5 A s A n • Steel distribution is within 2/3 of d Cantilever Beam Method Steps Step 1 – Determine bearing area of plate Step 2 – Select statically determinate truss Step 3 – Calculate truss forces Step 4 – Design tension ties Step 5 – Design Critical nodes Step 6 – Design compression struts Step 7 – Detail Accordingly Strut – Tie Analysis Steps Step 1 – Determine of bearing area of plate A pl Vu f 0.85 f`c f 0.75 Strut – Tie Analysis Steps Step 2 – Select statically determinate truss AC I provides guidelines for truss angles, struts, etc. Strut – Tie Analysis Steps Step 3 – Determine of forces in the truss members Method of Joints or Method of Sections Strut – Tie Analysis Steps Step 4 – Design of tension ties As Fnt ffy f 0.75 Strut – Tie Analysis Steps Step 5 – Design of critical nodal zone fcu 0.85 n f`c where: βn = 1.0 in nodal zones bounded by structure or bearing areas = 0.8 in nodal zones anchoring one tie = 0.6 in nodal zones anchoring two or more ties Strut – Tie Analysis Steps Step 6 – Check compressive strut limits based on Strut Shape The design compressive strength of a strut without compressive reinforcement fFns = f·fcu·Ac where: f = 0.75 Ac = width of corbel × width of strut Strut – Tie Analysis Steps Compression Strut Strength • From ACI 318-02, Section A.3.2: fcu 0.85 s f`c Where: s – function of strut shape / location = 0.60l, bottle shaped strut = 0.75, when reinforcement is provided = 1.0, uniform cross section = 0.4, in tension regions of members = 0.6, for all other cases Strut – Tie Analysis Steps Step 7 – Consider detailing to ensure design technique Corbel Example Given: Vu = 80 kips Nu = 15 kips fy = Grade 60 f′c = 5000 psi Bearing area – 12 x 6 in. Problem: Find corbel depth and reinforcement based on Cantilever Beam and Strut – Tie methods Step 1CBM – Cantilever Beam Method (CBM) h = 14 in d = 13 in. a = ¾ lp = 6 in. From Table 4.3.6.1 2 Vumax 1000 l A cr 196 kips 80 kips 1000 12 14 14 1000 Step 2CBM – Tension Steel • Cantilever Action 1 As ffy a h 1 Vu Nu d .75 60 d 1.18 in2 6 14 80 15 13 13 Step 3CBM – Effective Shear Friction Coefficient 1000 l b h 1000 1 14 14 1.4 e Vu 80 3.43 3.4 Use e 3.4 Step 4CBM – Tension Steel • Shear Friction 1 2Vu 1 As N u ffy 3 e 0.75 60 0.68 in2 2 80 15 3 3.4 Step 5CBM – As minimum A s,min f`c 5 0.4 b d 0.4 14 13 ffy 60 0.61 in2 As based on cantilever action governs As = 1.18 in2 Step 6CBM – Shear Steel 15 A h 0.5 A s A n 0.5 1.18 0.75 60 0.42 in Use (2) #3 ties = (4) (0.11 in2) = 0.44 in2 Spaced in top 2/3 (13) = 8 ½ in Step 1ST – Strut - Tie Solution (ST) Determination of bearing plate size and protection for the corner against spalling Required plate area: A bearing Vu f 0.85f`c 80 0.75 0.85f`c 25.1 in2 Use 12 by 6 in. plate, area = 72 in2 > 25.1 in2 Step 2ST – Truss Geometry tan R=Nu / Vu = (15)/(80) = 0.19 l1 = (h - d) tanR + aw + (hc - cc) = (14 - 13)(0.19) + 6 + (14 - 2.25) = 17.94 in. l2 = (hc - cc) – ws/2 = (14 - 2.25) - ws/2 = 11.75 - ws/2 Step 2ST – Truss Geometry Find ws Determine compressive force, Nc, at Node ‘p’: ∑Mm = 0 Vu·l1+Nu·d – Nc·l2=0 [Eq. 1] (80)(17.94) + (15)(13) – Nc(11.75 – 0.5ws) = 0 [Eq. 2] Step 2ST – Truss Geometry • Maximum compressive stress at the nodal zone p (anchors one tie, βn = 0.8) fcu = 0.85·n·f`c = 0.85(0.8)(5)= 3.4 ksi An = area of the nodal zone = b·ws = 14ws Step 2ST – Determine ws , l2 • From Eq. 2 and 3 0.014Nc2 - 11.75Nc - 1630 = 0 Nc = 175 kips ws = 0.28Nc = (0.28)(175) = 4.9in l2 = 11.75 - 0.5 ws = 11.75 - 0.5(4.9) = 9.3 Step 3ST – Solve for Strut and Tie Forces • Solving the truss ‘mnop’ by statics, the member forces are: Strut op Tie no Strut np Tie mp Tie mn = = = = = 96.0 kips (c) 68.2 kips (t) 116.8 kips (c) 14.9 kips (t) 95.0 kips (t) Step 4ST – Critical Tension Requirements • For top tension tie ‘no’ Tie no = 68.2 kips (t) As Fnt ffy 62 0.75 60 1.52in2 Provide 2 – #8 = 1.58 in2 at the top Step 5ST – Nodal Zones • The width `ws’’ of the nodal zone ‘p ’ has been chosen in Step 2 to satisfy the stress limit on this zone • The stress at nodal zone ‘o ’ must be checked against the compressive force in strut ‘op ’ and the applied reaction, Vu • From the compressive stress flow in struts of the corbel, Figure 6.8.2.1, it is obvious that the nodal zone ‘p ’ is under the maximum compressive stress due to force Nc. • Nc is within the acceptable limit so all nodal zones are acceptable. Step 6ST – Critical Compression Requirements • Strut ‘np’ is the most critical strut at node ‘p’. The nominal compressive strength of a strut without compressive reinforcement Fns = fcu·Ac Where: Ac = width of corbel × width of strut Step 6ST – Strut Width • Width of strut ‘np’ Strut Width ws o sin(54.4 ) 6.03 in 4.9 sin(54.4 o ) Step 6ST – Compression Strut Strength • From ACI 318-02, Section A.3.2: fcu 0.85 s f`c Where - bottle shaped strut, s = 0.60l fcu 0.85 0.6 1 5 2.55 ksi fFns f f cu Ac 0.75 2.55 14 6.03 161.5 kips 161 kips ≥ 116.8 kips OK Step 7ST – Surface Reinforcement • Since the lowest value of s was used, surface reinforcement is not required based on ACI 318 Appendix A Example Conclusion Cantilever Beam Method Strut-and-Tie Method Embedded Steel Sections Concrete and Rebar Nominal Design Strengths • Concrete Capacity Vc 0.85 f`c b l e 1 3.6e le Concrete and Rebar Nominal Design Strengths • Additional Tension Compression Reinforcement Capacity 2 A s fy Vr 6e 1 le 4.8s le 1 Corbel Capacity • Reinforced Concrete fVn f Vc VR f 0.75 Steel Section Nominal Design Strengths • Flexure - Based on maximum moment in section; occurs when shear in steel section = 0.0 f Zs fy fVn a 0.5 Vu 0.85 f`c b Where: b = effective width on embed, 250 % x Actual f = 0.9 Steel Section Nominal Design Strengths • Shear fVs f 0.6fy h t where: h, t = depth and thickness of steel web f = 0.9 Anchor Bolt Design • ACI 318-2002, Appendix D, procedures for the strength of anchorages are applicable for anchor bolts in tension. Strength Reduction Factor Function of supplied confinement reinforcement f = 0.75 with reinforcement f = 0.70 with out reinforcement Headed Anchor Bolts No = Cbs·AN·Ccrb·Yed,N Where: Ccrb = Cracked concrete factor, 1 uncracked, 0.8 Cracked AN = Projected surface area for a stud or group Yed,N =Modification for edge distance Cbs = Breakout strength coefficient Cbs 2.22 l f 'c 3 hef Hooked Anchor Bolts No = 126·f`c·eh·do·Ccrp Where: eh = hook projection ≥ 3do do = bolt diameter Ccrp = cracking factor (Section 6.5.4.1) Column Base Plate Design • Column Structural Integrity requirements 200Ag Completed Connection Examples • Examples Based – Applied Loads – Component Capacity • Design of all components – Embeds – Erection Material – Welds • Design for specific load paths Completed Connection Examples • Cladding “Push / Pull” • Wall to Wall Shear • Wall Tension • Diaphragm to Wall Shear Questions?