Transcript Geen diatitel
“ Asset Management and the organization of condition based maintenance ”
Nick van den Hurk 20 November 2009 General Meeting EFRTC Berlin
Agenda
1 Introduction 2 Vision on Asset management in the supply chain 3 CBM in the Netherlands 4 Methodes
VolkerRail
• Maintenance contractor – Rail infrastructure: ProRail, Lightrail (o.a. RandstadRail, SUNIJ) and industry (o.a. Corus) – Dry and wet infrastructuur for RWS (Onderhoud tunnels en Sluizen NoordHolland en IJsselmeer en Zeeland) • Project contractor – All types of Rail infrastructure • Service provider for engineering and consultancy Condition Based Maintenance (o.a. ProRail, Schiphol, HTM) • Organisation – 2700 employees – In UK, Netherlands, Germany, Poland, Estonia, Finland and Sweden
Maintenance Rail (NL) ProRail, Lightrail en Industry
Maintenance Highway Agency (NL) – Tunnels Noord Holland
Maintenance .. (NL) RWS – Sluizen & bruggen Noord Holland
Market Developments in Rail
• Higher/Customer requirements • Focus Infra Manager on RAMS(HE) requirements • Performance contracts focused on continuous improvement • Contractor responsible for maintenance management • More international and professional • Information technology
Development Asset Management
Phase 3 Installation mgt.
Focus on effectiveness
Phase 2 Maintenance Mgt
Focus on efficiency
Phase 4 Asset life cycle mgt .
Focus on RAMS- & LC management
Maintenance Competenties
• Performance •Budgets •Prescriptions •Assets •Maintenance Concepts •Specifications •Documentation •Improvement plans •Planning •Preparation •Materials •Supervision
Type of contract
Performance Lump sum & incentives Performance lump sum & incentives Input Unit/lumpsum
Phase 1 Fire brigade maintenance
Problem solving • Execution •Inspection Volume Cost plus
Time
“Execution of inspection and access to Inspection data is strategic to be able to grow in Asset management ”.
Philosophy ProRail maintenance
Depending on risk profile, the required output is re-active or pro-active specified in contracts
Re-actief
RA M S H E Functionality based on RAMSHE SKI’s IH-specs
Pro-actief
Activities Proces-demands Prestatie-/outputsturing ProRail Sturing aannemer
© ProRail. All rights reserved
Added value contractors
• Integrated approach • Focus on RAMSHE (availability, reliability, maintainability and safety • Powerful control (planning) processes • Integration of maintenance management in organization • Focused ICT support for processes • Focused on transparency and development of cooperation • Expert in organization Condition Based Maintenance
Importance Monitoring and Condition Based Maintenance • Higher requirements - proactive/preventive approach • Most effective Maintenance strategy – Only executing Maintenance where and when needed • Obligatory inspections by law • Basis of Life Cycle considerations and investment plans • Pillar in Reporting Performance contracts 11, 12 en 13 nog samenvoegen
Requires absolute transparency en data sharing
Difficulties Condition Based Maintenance
• Differences of judgments and registration • Labor-intensive data transmission /analyses • Managing of workflow and reporting • Availability of management information, historic and current • Manage gigantic amounts of data • Requires viewing-, analyzing- and reporting tools • Costs for tools are considerable and it requires specialists • Requires specialist know how in combination with maintenance processes
Organization Monitoring and condition based maintenance • Process – Measure ring and data storage – Analyze en predict – Planning and reporting – Evaluation (ao thresholds) • Systems and technology – EAM-systems – Monitoring and measurement tools – Platform data storage and analyzing • Organization – Monitoring specialist – Analyst – Technology centre and partners
To support inspection and Condition Based Maintenance we developed generic applicable platforms
Measurement Inspection Monitoring Management information Conditiebeheer - Impact systemen Condition assesment Network Definition DSS Life-cycle management EAM Enterprise Asset Management Standard Network Definition GIS Network Definition Reports LCM strategy’s & costs
Reports
Performance indicators Maintenance Cost Maintenance History Condition & assessment
System and information based on customers needs Customer infrastructure management process
Customer Asset database
Mobile Inspection platform (FlexInspect)
• Standardized data, everywhere accessible • All inspections and all assets • Readily adaptable, fast results • Integrated storage of all photographs • Barcode & GPS (0-1 m) • Easy to integrate with other systems • More transparency • 25 % - 50 % cost reduction
Used for/by: BAM Rail Stand alone or intregrated
EAM
Maximo Mincom Infor EAM SAP
Flex Inspect
Monitoring platform (AOC)
• • • • • • AOC stands for Asset Observation Center “Real-time” observation of assets for: • • Early detection of failures => increase of availability More insight in performance en degradation => better maintainability Easily combines different infrastructures, installations and systems on several sites Web-based customer portal with custom-made data presentation Alarms can be generated by relays, e-mail, SMS or directly send to a PAC Cost-effective and flexible due to modularity
AOC Network definition Status & performance information EAM
Switch and Track Measurement System
• Critical asset for – Reliability and Availability – Cost – Safety • Difficulties – Standardization measurement – Uniform & reproducable data – Analysis – Decision support – Management info
Switch and Track Measurement System
Switch and Track Measurement System
TMS System Architecture
Office system
Office system
Switch and Track Measurement System
Switch and Track Measurement System
Switch and Track Measurement System
Switch and Track Measurement System
Switch and Track Measurement System
Benefits
• Data & information accurate, reliable and reproducible • Insight in status/quality and deterioration of switches • Contributes in safety of switches • Maintenance more predictable and effective • Better grounds for LCM decisions • Increases Availability • Reduces maintenance costs
Summary sheet
• VolkerRail: from a project only contractor to a full service contractor • Observations: – Much more in depth know how of track systems – Threatening to clients if not good managed – Grow market in Europe – Large investments vs satisfying financial results