Transcript Elstein Ceramic Infrared Radiators Presentation

Elstein Ceramic Infrared
Click to edit Master subtitle style
Presentation
10/7/11
Elstein was established in Northeim, Germany in 1950 as the only manufacturer
worldwide specialized in ceramic infrared radiators. Even in the early days, we
employed our own patents and processes to develop infrared radiators whose
design and quality have determined the state of technology until today.
10/7/11
Elstein Panel Radiators
10/7/11
Applications
•
Elstein electric infrared heaters are
used in plastic industries
•
Thermoforming, Vacuum Forming, Shrink
Packaging
•
Preheating or Vulcanizing of Rubber
•
Plastic Welding and Heat Staking
•
In Gelling Systems for PVC
•
•
10/7/11
Heating Systems for Glass Fiber
Reinforced Plastic Parts
Adhesive Activation
Applications
Radiant Panel
10/7/11
Applications
Forming Pipe
10/7/11
Applications
Moving Plastic Pipes
10/7/11
Applications
Pipe Forming
Widen the ends of pipes for
connecting them with further pipes
•
Equipment: 12 x FSR 400 W and 1
x IRS/K in the middle (not visible)
•
•
10/7/11
Total power installed: 5.4 kW
Applications
Activating Glue
10/7/11
Applications
Stretching Foils
10/7/11
Applications
•
Elstein Ceramic Heating Elements are
used in the Food Industry
•
Baking and browning machines for small
cakes and pastries
•
Heating systems for processed cheese
•
Heating systems for chocolate coatings
•
Warming systems for large-scale catering
10/7/11
Applications
Food Service
10/7/11
Applications
•
Elstein electrical IR emitters are used
in surface technology
•
Powder Coating
•
Drying Latex Coatings
•
Ovens for Painted Sheet Metal Parts
•
Ovens for Drying Glazing on Ceramic Tiles
•
Ovens for Sinter Coatings
10/7/11
Applications
Ink Drying
Drying the ink of stamps on fuse
bodies
•
Equipment: 4 x FSR 400 W or
HTS/1 400W
•
•
10/7/11
Total power installed: 1.6 kW
Applications
•
Elstein infrared radiant heaters are
used in additional industries
•
In Paper Machines for Heating Paper
Machete
•
Paper Pulp Drying
•
Soldering Printed Circuit Boards
•
Thermography and Embossing
•
10/7/11
•
Semiconductor Wafer Preheating and
Drying
Sterilizing and Incubators
Applications
Glass Tempering
Tempering of Glass
Tempering (in this case “controlled cooling
down) and hardening the coatings on the
glass bulbs of lamps
Length of ring oven approx. 2 m
Equipment : FSR/2 500 W
Total power installed: 48 kW
10/7/11
Elstein FSR
Ceramic Infrared Heaters
•
•
•
10/7/11
•
Elstein FSR panel radiators are ceramic
infrared radiators, which are designed for
operating temperatures up to 750 °C.
Surface ratings of up to 64 kW/m² can be
installed.
FSR series radiators are made using a fullpour casting ceramic process and are
characterized by their concave design. Due
to the design of this type, there is a space
between the radiator and mounting plate,
which reduces the heat absorbed by the
wiring space.
FSR panel radiators can be used universally
and are suitable for assembling radiation
areas with any geometry required. They are
available in three designs and cover the
power range from 60 W to 1000 W.
With its FSR panel radiators, the company
Elstein has been setting design, type, power
Elstein FSR
Ceramic Infrared Heaters
10/7/11
Elstein FSR
Ceramic Infrared Heaters
10/7/11
Elstein FSR
Ceramic Infrared Heaters
Type, weight, wattage
250
400
650
1000
W
125
2000
325
500
W
60
100
200
250
W
Surface rating
16.0
25.6
41.6
64.0
kW/m2
Typical operating temperature
400
500
620
720
oC
Maximum permissible temperature
750
750
750
750
oC
Standard design
Wavelength range
Operating Voltage 230 V
Ceramic full-pour casting
Leads 85mm
Elstein standard socket
Mounting set
FSR
220 g
FSR/2
125 g
FSR/4
75 g
Thermocouple radiators
Integrated thermocouple
Type K (NiCr-Ni)
Designation T-FSR, TFSR/2, T-FSR/4
TC Leads 100mm
Variants
2 - 10
Special wattages
Special voltages
Extended leads
Live leads with ring terminals
µm
The power can be controlled using thermocouple radiators together with TRD temperature controllers, TSE thyristor switching units and other accessories.
IR radiation areas can be assembled using REO reflectors, REF construction sets, EBF construction elements and MBO mounting sheets.
The national safety regulations must be complied with for the respective application, for example, the IEC or EN Standard 60519-1, Safety in electrical heating
installations.
10/7/11
Further information and safety information are given in the mounting instruction enclosed with each radiator.
Elstein HTS
Ceramic Infrared Heaters
•
•
•
•
10/7/11
Elstein HTS high temperature radiators are
ceramic infrared panel radiators, which can be
used for operating temperatures up to 900 °C
and surface ratings up to 64 kW/m².
HTS series radiators are produced using a
hollow-casting ceramic process and are filled
with thermal insulation material. This improves
the radiant power output to the material to be
heated.
Furthermore, there is a significant reduction in
heat dissipated in the wiring space, so that
additional insulation of the heating area is
usually not required.
Compared with IR radiators, which are
produced using full-poured casting processes,
HTS radiators have a considerably reduced
heating-up time and, depending on the type of
application, enable energy savings of up to 25
%.
Elstein HSR
Ceramic Infrared Heaters
•
•
•
10/7/11
•
Elstein HSR high speed radiators are quickreaction ceramic infrared panel radiators,
designed for operating temperatures up to
900 °C and surface ratings up to 64 kW/m².
The external characteristics of the HSR
radiators is their visible heating coil, which is
installed in a ceramic body. The heat
released in the wiring space by this design is
up to 65 % less compared to infrared
radiators with a heating coil embedded in
ceramic.
HSR high speed radiators are particularly
suitable for use in clocked production
processes, for frequent tool changes or if the
temperature has to drop quickly in case of
transfer disruptions, in order to prevent
damage to the production plant.
Elstein HSR high speed radiators are
Elstein Color
Changing
Ceramic Infrared Heaters
Elstein radiators can be manufactured as
variants of standard products.
Radiators with color
change effect or
different-colored
glaze.
Variants are special designed radiators and
normally not available from stock.
Radiators with shorter
or longer leads.
Furthermore we develop ceramic infrared
radiators by ourselves and together with our
customers.
Radiators with ring
terminals.
Special radiators regarding:
•
10/7/11
Design (for example, see the pictures on
the left)
Elstein EBF Housing
Ceramic Infrared Heaters
Elstein EBF construction elements are assembled in
our factory. They can be equipped with Elstein
ceramic panel radiators FSR, HSR/1, HTS/1, SHTS/1
and FSR/2, HSR/2, HTS/2, SHTS/2, whereby it is also
possible to combine different radiator designs and
wattages of the same types of radiators
The ceramic infrared radiators mounted in stainless
steel reflectors are inserted in the lower part of an
extruded, anodized aluminum section with an Hshaped cross-section and die cast end pieces close
the end faces.
The user only has to do the wiring, screw in the EBF
elements in a steel section frame to be made on site
and connect up with the electricity mains.
Elstein EBF construction elements are available in
four lengths and can be fitted together to form flat or
curved radiation panels in any installed position.
10/7/11
Elstein EBF Housing
Ceramic Infrared Heaters
10/7/11
Elstein BSI Housing
Ceramic Infrared Heaters
Elstein BSI construction panels are infrared radiation
areas, which can be equipped with the ceramic IR
panel radiators HTS or HSR.
The ceramic infrared panel radiators are fixed to the
MBO mounting sheets and surrounded with a housing
of frame and capping sections.
All housing parts consist of stainless steel so that
radiators with high power can be used, too.
The BSI construction panels are factory assembled so
that the user only has to do the wiring, insert the BSI
panel in a steel section frame to be made on site and
connect the panel with the electricity mains.
Elstein BSI construction panels are available in
dimensions from 125 x 250 mm to 1000 x 1500 mm
and can be fitted with HTS radiators up to 800 W or
rather with HSR radiators up to 1000 W.
10/7/11
Elstein EBF Housing
Ceramic Infrared Heaters
Width in mm
Length in mm
Inner dim.
(Outer dim.)
[No. of rad.]
125
(178)
[1]
250
(303)
[2]
375
(428)
[3]
500
(553)
[4]
625
(678)
[5]
750
(803)
[6]
875
(928)
[7]
1000
(1053)
[8]
250
(303)
[2]
0.50
to
2.00
1.00
to
4.00
1.50
to
6.00
2.00
to
8.00
2.50
to
10.00
3.00
to
12.00
3.50
to
14.00
4.00
to
16.00
375
(428)
[3]
0.75
to
3.00
1.50
to
6.00
2.25
to
9.00
3.00
to
12.00
3.75
to
15.00
4.50
to
18.00
5.25
to
21.00
6.00
to
24.00
500
(553)
[4]
1.00
to
4.00
2.00
to
8.00
3.00
to
12.00
4.00
to
16.00
5.00
to
20.00
6.00
to
24.00
7.00
to
28.00
8.00
to
32.00
Maximum surface rating 64.0 kW/m2
10/7/11
625
(678)
[5]
1.25
to
5.00
2.50
to
10.00
3.75
to
15.00
5.00
to
20.00
6.25
to
25.00
7.50
to
30.00
8.75
to
35.00
10.00
to
40.00
750
(803)
[6]
1.50
to
6.00
3.00
to
12.00
4.50
to
18.00
6.00
to
24.00
7.50
to
30.00
9.00
to
36.00
10.50
to
42.00
12.00
to
48.00
875
1000
1125
1250
1375
1500
(928) (1053) (1178) (1303) (1428) (1553)
[7]
[8]
[9]
[10]
[11]
[12]
1.75
2.00
2.25
2.50
2.75
3.00
to
to
to
to
to
to
7.00
8.00
9.00 10.00 11.00 12.00
3.50
4.00
4.50
5.00
5.50
6.00
to
to
to
to
to
to
14.00 16.00 18.00 20.00 22.00 24.00
5.25
6.00
6.75
7.50
8.25
9.00
to
to
to
to
to
to
21.00 24.00 27.00 30.00 33.00 36.00
7.00
8.00
9.00 10.00 11.00 12.00
to
to
to
to
to
to
28.00 32.00 36.00 40.00 44.00 48.00
8.75 10.00 11.25 12.50 13.75 15.00
to
to
to
to
to
to
35.00 40.00 45.00 50.00 55.00 60.00
10.50 12.00 13.50 15.00 16.50 18.00
to
to
to
to
to
to
42.00 48.00 54.00 60.00 66.00 72.00
12.25 14.00 15.75 17.50 19.25 21.00
to
to
to
to
to
to
49.00 56.00 63.00 70.00 77.00 84.00
14.00 16.00 18.00 20.00 22.00 24.00
to
to
to
to
to
to
56.00 64.00 72.00 80.00 88.00 96.00
Weight approx 50 kg/m2
Radiator
Wattage
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
250 W
to
1000 W
250 W
to
1000 W
250 W
to
1000 W
250 W
to
1000 W
250 W
to
1000 W
250 W
to
1000 W
250 W
to
1000 W
250 W
to
1000 W
Other dimensions and surface rating available on request
Elstein Reflectors
10/7/11
Elstein Reflectors
10/7/11
Elstein
Ceramic Infrared Radiators
Any Questions?
10/7/11
Elstein
Ceramic Infrared Radiators
Thank You!
for your cooperation and time!
10/7/11