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Direct Strength Design for Cold-Formed Steel Members with Perforations Progress Report 1 C. Moen and B.W. Schafer AISI-COS Meeting February 21, 2006 Outline • Objective and challenges • Project overview • FE stability studies – fundamentals, plates and members with holes • Modal identification and cFSM • Existing experimental column data – elastic buckling studies: hole effect, boundary conditions – strength prediction by preliminary DSM stub columns, long columns • Conclusions Objective Development of a general design method for cold-formed steel members with perforations. Direct strength for members with holes Pn = f (Py, Pcre, Pcrd, Pcrl)? Does f stay the same? Gross or net, or some combination? Explicitly model hole(s)? Accuracy? Efficiency? Identification? Just these modes? Project Update • Originally proposed as a three year project. Year 1 funding was provided, we are currently ½ way through year 1. • Project years 1: Benefiting from existing data 2: Identifying modes and extending data 3: Experimental validation & software Outline • Objective and challenges • Project overview • FE stability studies – fundamentals, plates and members with holes • Modal identification and cFSM • Existing experimental column data – elastic buckling studies: hole effect, boundary conditions – strength prediction by preliminary DSM stub columns, long columns • Conclusions Local plate stability with a hole Simply Supported w w R = 19.05mm h w = 38.1mm l = 101.6mm Simply Supported 4w 305mm 610mm 610mm SSMAS162-33 w/ hole Member Study SSMA Designation 362S162-33 H (mm) 92.1 B1 (mm) 41.3 B2 (mm) 41.3 D1 (mm) 12.7 L = 1220mm = 48 in. D2 (mm) 12.7 R (mm) 1.9 t (mm) 0.88 Local (L) buckling • Pcrl no hole = 0.28Py, with hole = 0.28Py 2 Distortional (D) buckling • Pcrd no hole = 0.64Py, with hole = 0.65Py 2 Global flexural torsional (GFT) buckling • Pcrd no hole = 0.61Py, with hole = 0.61Py half-wavelength 10 0 0.5 load factor 1 1.5 2 1 10 2 10 3 Distortional (DH) buckling around the hole • Pcrd no hole = 0.64Py, with hole = 0.307Py 2 2 Hole size* and member buckling modes 1 1 0.9 0.8 0.8 0.7 0.6 D GFT DH2 DH L cr P /P y 0.6 0.5 0.4 0.4 0.3 0.2 0.2 0 0.1 0 0 0 0.2 0.2 0.4 0.4 0.6 b/H 0.6 0.8 0.8 1 1 *this graph depicts effect of a circular hole, not the ‘SSMA’ oval hole Modal identification • Mixing of modes (a) complicates the engineer/analyst work (b) may point to post-buckling complications • We need an unambiguous way to identify the buckling modes • A significant future goal of this research is the extension of newly developed modal identification tools to members with holes cFSM and modal decomposition FSM All L (L1-L8) 1 D (D -D ) 1 2 G (G -G ) 2 4 0.8 cr P /P y example (a) 0.6 0.4 0.2 0 2 10 3 10 half-wavelength (mm) 10 4 cFSM and modal identification global distortional local other 1 cr P /P y 0.8 0.6 0.4 L D 0.2 0 2 10 G 3 10 half-wavelength (mm) 4 10 Outline • Objective and challenges • Project overview • FE stability studies – fundamentals, plates and members with holes • Modal identification and cFSM • Existing experimental column data – elastic buckling studies: hole effect, boundary conditions – strength prediction by preliminary DSM stub columns, long columns • Conclusions Study of experimentally tested members • Collection of experimental column data Reference Author Publication Date 1 Ortiz-Colberg 1981 2 3 4 5 Pekoz and Miller Sivakumaran Abdel-Rahman Pu 1987 1994 1998 1999 Types of Specimens Stub Column Long Column Stub Column Stub Column Stub Column Stub Column Cross Section Lipped Channel Lipped Channel Lipped Channel Lipped Channel Lipped Channel End Conditions Fixed-Fixed Weak Axis Pinned Fixed-Fixed Fixed-Fixed Fixed-Fixed Fixed-Fixed • Estimation of elastic buckling Pcrl, Pcrd, Pcre using FE to capture influence of hole and reflect test boundary conditions • Examination of initial DSM strength predictions for tested sections Elastic local buckling in stub columns 2.5 1 Stub column data Unstiffened element approx. 0.8 0.6 1.5 Pcrl,no hole = pin freeto-warp boundary conditions 0.4 1 P crl,hole /P crl,no hole 2 0.2 0.5 0 0 0 0 0.2 0.1 0.4 0.6 0.2 0.3 0.4 hole depth/web width (b/H) 0.8 0.5 increasing hole size 1 0.6 Boundary condition effect: local buckling 1.8 1 Long Columns Stub Columns 1.6 0.8 1.2 0.6 1 0.4 0.8 0.6 P crl,test bc /P crl,cufsm bc 1.4 0.2 0.4 0.2 0 0 0 0 0.2 0.05 0.4 0.6 0.1 0.15 0.2 0.25 hole depth/member length (b/L) 0.8 0.3 1 0.35 Distortional buckling (effect of holes) (stub column data) 2.5 1 0.8 0.6 1.5 0.4 1 P crd,hole /P crd,no hole 2 minimum D mode pure D mode 0.2 0.5 0 0 0 0 0.2 0.1 0.4 0.6 0.2 0.3 0.4 hole depth/web width (b/H) 0.8 0.5 1 0.6 identification of D modes can be challenging, minimum D mode = “DH” mode Stub column testing restrains distortional buckling 3 1 0.8 2 1.6 Factor Suggested by DSM Design Guide 0.6 1.5 0.4 1 0.2 P crd,test bc /P crd,cufsm bc 2.5 0.5 0 0 0 0 0.2 1 0.4 0.6 2 3 4 web width/flange width (H/B1) 0.8 1 5 6 Global buckling in long columns (effect of holes) 2.5 1 0.8 0.4 1 P cre,hole Effect of holes on global buckling modes greater than anticipated, still under study... 0.6 1.5 /P cre,no hole 2 Long column data Pnecontrols design, P ne=Pnl 0.2 0.5 0 0 0 0 0.2 0.02 0.4 0.6 0.8 0.04 0.06 0.08 hole length/member length (a/L) 1 0.1 Preliminary DSM for stub columns • Local strength Pnl = lowest local mode in an FE model with hole and test boundary conditions 1 0.15 Pcrl P ne Pne set to Py Py,net ? = Pcrl Pne 0.4 Pne Pne set to Py Py,gross • Distortional strength Pnd 0.4 Py,net ? Py,gross lowest distortional mode (includes DH) in an FE model w/ hole and test bc’s 0.6 0.6 Pcrd Pcrd Py 1 0.25 Py Py P ? P P ? Py,gross DSM prediction for stub columns quite a few specimens have strength 1.4 greater than Py,net NET 1 D buckling controls L buckling controls DSM Pnl 1.2 0.8 DSM Pnd 0.6 0.8 P test /P y,net 1 0.4 0.6 0.4 0.2 mean test-to-predicted = 1.18 standard deviation = 0.16 0.2 0 0 0 0 0.2 0.5 0.4 1 1.5 0.6 0.8 2 2.5 1 3 (Py,net/Pcrl)0.5,(Py,net/Pcrd)0.5 *P by FE reflects test boundary conditions, minimum D mode selected, P =P DSM prediction* for stub columns GROSS 1.4 1 D buckling controls L buckling controls DSM Pnl 1.2 0.8 DSM Pnd 0.6 0.8 P test /P y,g 1 0.4 0.6 0.4 0.2mean test-to-predicted = 1.04 standard deviation = 0.16 0.2 0 0 0 0 0.2 0.5 0.4 1 1.5 0.6 0.8 2 2.5 1 3 (Py,g/Pcrl)0.5,(Py,g/Pcrd)0.5 *P by FE reflects test boundary conditions, minimum D mode selected, P =P 2 2 Pne = 0.658 c Py c P P = 0 . 658 ne y for c 1.5 2 or c > 1.5 for > 1.5 cPne = 0.658 c Py for buckling c 1.5 Global 0.877 2 0.877 1.5 P =Py 0.658 c P P Py for P ne for c > 1.5 ne c 2ne y 2 c 2 c 0.877 .658 c Py where for P1.5 ne y= P0cre c =cP> wherePnec = PyPPycre 2 c 0.877 Local buckling for c > 1.5 P ne 2 Py where c = Py Pcre 0.4 0.4 c 0.877 P 1 0.15 Pcrl Pcrl P P P = y ne P P where ne nl c =2 Py Pcre ne ne c where c = Py Pcre Preliminary DSM for long columns Distortional buckling Pnd = 0.6 0.6 Pcrd Pcrd Py 1 0.25 Py Py Global buckling in long columns 1.4 1 Global buckling controls, P ne=Pnl All Long Column Specimens DSM Pne 1.2 0.8 0.6 0.8 P test /P y,g 1 0.4 0.6 0.4 0.2 0.2 0 0 0 0 0.2 0.5 0.4 1 1.5 0.6 0.8 2 Slenderness, (P y,g/Pcre)0.5 2.5 1 3 Local-global in long columns 1.4 1 Local buckling controls DSM Pnl 1.2 0.8 0.6 0.8 P test /P ne,g 1 0.4 0.6 0.4 0.2 0.2 0 0 0 0 0.2 0.5 0.4 1 1.5 0.6 0.8 2 Slenderness, (P ne/Pcrl)0.5 2.5 1 3 Preliminary DSM for long columns 1.8 1 Gross Area Net Area 1.6 0.8 1.4 /P 0.8 test 1 P n 1.2 0.6 0.4 0.6 0.2 0.4 Gross Area 0 N et Area 0.2 0 0 0 0.2 Standard D eviation 0.094 0.094 Mean 1.137 1.236 0.4 0.6 5 10 15 member length/weblength depth(H/L) (L/H) hole depth/member 0.8 1 20 Conclusions • We are off and running on columns with holes • Local buckling (a) doesn’t really follow unstiffened element approximation (at least for elastic buckling) (b) should be modeled consistent with application, i.e., stub column boundary conditions, no square plates • Distortional buckling is even more of a mess than usual as it appears to get mixed with local buckling, particularly around hole locations. What does PcrdPcrl imply? We need better modal identification tools! • Global buckling needs further study, Pcre sensitivity to isolated holes here is a bit surprising • DSM (preliminary) based on gross section yield instead of net section yield has the best accuracy, what does this imply? The boundary conditions of the test and the hole should be explicitly modeled for finding Pcr. • Existing data does not cover distortional buckling well. We need additional experimental work and nonlinear FE modeling!