Transcript Document
K.M.Ashraf & Sons (Pvt) Ltd.
SIALKOT, PAKISTAN
K.M.Ashraf & Sons (Pvt) Ltd.
Head Office Pakistan Pull Aik Amin Abad Road Sialkot, Pakistan.
Tel:+92 52 3540645-7 Fax:+92523540514 Email: [email protected]
Marketing Office USA 109 White Oak Lane Ste 54, Old Bridge NJ 08857 USA Tell#: +1 732 607 6312 Fax#: +1 732 607 6313 E- Mail : [email protected] [email protected]
K.M.Ashraf & Sons (Pvt) Ltd.
2nd MANUFACTURING UNIT K. M. ASHRAF & SONS PROTECTIVE GOODS PVT LTD EPZ Sumbrial Sialkot, Pakistan
OVERSEASE UNIT Frist Appreal Manufacturing ( Pty ) Ltd 109 HA-Nyenye Maputsoe Lesotho.
K.M.Ashraf & Sons (Pvt) Ltd.
Board Of Directors
Mr. Khawaja Anjum Mr. Khawaja Musharraf Chairman Chief Executive Mr. Khawaja Shazad Director Mr. Khawaja FarooqDirector Mr. Khawaja Arfan Mr. Khawaja Rizwan Mrs. Khursheed Begum Director Director Director
K.M.Ashraf & Sons (Pvt) Ltd.
Established in 1983Converted into Pvt. Ltd 1996 Import Reg. No.: W066505 Export Reg. No.: Company Registration # W099174 L-08777 Factory Area Pakistan Factory Area Lesotho Factory Area EPZ Sumbrial 200,000 SQft 15,000 SQft 15,000 SQft
K.M.Ashraf & Sons (Pvt) Ltd.
MANAGEMENT SYSTEM STRUCTURE
Certifications
WRAP ISO 9002
Compliant For Russell From CSCC
K.M.Ashraf & Sons (Pvt) Ltd.
Memberships
Atlanta Agreement for eliminating child labor Executive Committee Sialkot Chamber of Commerce & Industries Pakistan Garments Association Pakistan Gloves Association Pakistan Sports goods Association
Pakistan Hosiery Association
WARP KNITTING PLANT
RIUS WARPING & CREAL UNIT MODEL #: US600 21”X21” BEAM Size 650 CREAL SPINDLES MADE IN SPAIN
WARP KNITTING PLANT
1-Model # 3-EBD+EBA DIGITAL (NR#20347) Company’s Name = LIBA COPCENTRA Capacity: = 400 KG/DAY Number of Machines = 1 1-Model # 3-EBC(COMPUTERIZED)+EAC (NR#8881) Company’s Name = LIBA COPCENTRA Capacity: = 500 KG/DAY Number of Machines = 1 1-Model # KARL MAIR KS3 (NR#59839) Company’s Name = KARL MAIR Capacity: = 400 KG/DAY Number of Machines = 1
40 ton/Month
Dyeing
1-Model # ALL F1T-60 Sample Machine Company’s Name = Fong’s Hong Kong Capacity: = 50-60 KG Number of Machines = 1
2-Model # ECO – 8 – D1T Company’s Name = Fong’s Hong Kong Capacity: = 200-250 KG Number of Machines = 1
3-Model # ECO – 8 – D2T Company’s Name = Fong’s Hong Kong Capacity: = 400-500 KG Number of Machines = 3 Capacity 7 ton/day
Dyeing Finishing
1) Machine Name = Stanter 5-Chamber Heat Setting Model # = LVK-4000-320X5 Capacity: Company’s Name Number of Machines 2) Machine Name Model # Capacity: Company’s Name Number of Machines 3) Machine Name Model # Capacity: Company’s Name Number of Machines = 3000-4000 KG = Virock China = 1 = Slitting Machine = TTS-2300 = 3000-4000 KG = TEX-MAC = 1 = Hydro Machine = TCO-1200 = 3000-4000 KG = TEX-MAC = 2
Dyeing Lab
1) Machine Name Model # Company’s Name Number of Machines 2) Machine Name Model # Company’s Name Number of Machines 3) Machine Name Tank Model # Made in: Number of Machines 4) Machine Name Model # Made in: Number of Machines = Spectrophotometer = 600 = Data Color USA = 1 = Dyeing Lab Machine = SDM2-12-140 = Fong’s Hong Kong = 1 = Digital Temperature = HH-4 = China = 1 = Electronic Balance = GF-300 = Japan = 1
Dyeing Lab
K.M.Ashraf & Sons (Pvt) Ltd.
SPECIAL FINISHES
DRI-FIT (MOISTURE MANAGEMENT) COOL PLUS PROPERTY THROUGH YARN AND CONSTRUCTION.
ANTIMICROBIAL TREATMENT.
ULTRA VOILET PROTECTION.
STAIN RELEASE.
ANTI CREASE TREATMENT.
Supporting Machines
Boiler Model # Company’s Name Capacity: Number of Machines = BN-320Heating Surface =RUSTON (England) = 1550 Square Feet =1
Compressor Model # = RS-15-KW Company’s Name = RENNER (Germany) Capacity: = Maximum 10-PSI Number of Machines =1
Cutting
GERBER GARMENT TECHNOLOGY Plotter P-2000, Spain 01 Digitizer 01 LASER APPLIQUE CUTTER YM LASER CMA-1680 CHINA 01 CLOTH CUTTERS 15
Embroidery
Embroidery Machines Tajima 20- Heads 09– Colors Barudan 20- Heads 05- Colors Tajima 04- Heads 09– Colors = 02 Machines = 01 Machine = 01 Machine
STANDBY POWER GENERATION
1200 KVA STANDBY POWER GENERATION UNIT
SEWING
Production Lines
1000 sewing machines split into 8 units for Shirt, Bottoms & compression shorts.
Pruduction Capacities Bottoms Shirt Compression Shorts Others Daily
10.000 Pcs. 4.000 Pcs.
Annual
03 million Pcs. 1,2 million Pcs. 2.000 Pcs. 600.000 Pcs. 2.000 Pcs. 600.000 Pcs.
SEWING
Machine Details L/S OVER LOCK ZIG ZAG BARTAKE 2-NEEDLE BUTTON FIXING CAD DESIGNING FABRIC SPREADING 400 175 150 40 25 12 01 10 FEEDO FLAT LOCK BUTTON HOLE ROUND HOLE E/FOLDER AUTO BONE POCKET AUTO FUSING 05 140 35 10 25 02 02
SEWING Main Customers are ;
FRUIT OF THE LOOMS RUSSELL/BIKE DON ALLESON RAWLINGS REEBOK ADAMS USA WILSON RIDDELL
QUALITY CONTROL
•Raw Fabric Control Process Control (CPI) Quality Control (By day and UV light)
QUALITY CONTROL
•Dyeing Process In-Line Process Control (Width, CPI,WPI,Color Check by Datacolor) Fınal Quality Control Laboratory tests (Color match,weight,shrinkage, CPI,WPI and etc.) Fabric approvals based on JC Penny 4 point system Lot to Lot continuity record maintain for 2 Years Roll to Roll Continuity record maintain for 1 Year
QUALITY CONTROL DEPT.
• Cutting & Sewing Process Cuttıng, in-line and final process controls done accordıng to Customers Required standards.
In-Line Process Control (AQL 2.5) 3 check stations in each sewing flow 100% Garment Quality checked by Quality Control Department throughout the process. Quality Reports maintained of each process.
• QA Inspections
Finished Garments Quality assured by QA Dept. Through batch audit, pre final & final audit.
Final Inspection performed by QA Dept. Independent Inspectors reporting directly to the Director Operations / Marketing Manager.
SOCIALLY RESPONSIBLE WORKPLACE
K.M.Ashraf & Sons (Pvt) Ltd.
Complied with local laws and globally accepted standards on Child Labor, Laws and Workplace Regulations, Compensation and Benefits, Hours of Work, Health And Safety, Environment, Customs Compliance We have been awarded the `WRAP` certificate that shows our compliance with the above mentioned standards
HUMAN RESOURCES DEPARTMENT
Training
ISO 9002 Quality Management System WRAP- Worldwide Responsible Apparel Production First Aid Fire Training Worker Health & Safety Technical training
Job & Performance Evaluations
SOCIAL RIGHTS AND ACTIVITIES
Doctor and nurses for health care.
Transportation and meal.
Job skill competitions.
Insurance from national insurance organizations.
Labor Union
CUSTOMER EVALUATIONS
RUSSELL RAWLINGS REEBOK ADAMS USA WILSON RIDDELL
K.M.Ashraf & Sons (Pvt) Ltd.
SIALKOT, PAKISTAN