Transcript Document

K.M.Ashraf & Sons (Pvt) Ltd.

SIALKOT, PAKISTAN

K.M.Ashraf & Sons (Pvt) Ltd.

Head Office Pakistan Pull Aik Amin Abad Road Sialkot, Pakistan.

Tel:+92 52 3540645-7 Fax:+92523540514 Email: [email protected]

[email protected]

Marketing Office USA 109 White Oak Lane Ste 54, Old Bridge NJ 08857 USA Tell#: +1 732 607 6312 Fax#: +1 732 607 6313 E- Mail : [email protected] [email protected]

K.M.Ashraf & Sons (Pvt) Ltd.

2nd MANUFACTURING UNIT K. M. ASHRAF & SONS PROTECTIVE GOODS PVT LTD EPZ Sumbrial Sialkot, Pakistan

OVERSEASE UNIT Frist Appreal Manufacturing ( Pty ) Ltd 109 HA-Nyenye Maputsoe Lesotho.

K.M.Ashraf & Sons (Pvt) Ltd.

Board Of Directors

Mr. Khawaja Anjum Mr. Khawaja Musharraf Chairman Chief Executive Mr. Khawaja Shazad Director Mr. Khawaja FarooqDirector Mr. Khawaja Arfan Mr. Khawaja Rizwan Mrs. Khursheed Begum Director Director Director

K.M.Ashraf & Sons (Pvt) Ltd.

Established in 1983Converted into Pvt. Ltd 1996  Import Reg. No.: W066505   Export Reg. No.: Company Registration # W099174 L-08777    Factory Area Pakistan Factory Area Lesotho Factory Area EPZ Sumbrial 200,000 SQft 15,000 SQft 15,000 SQft

K.M.Ashraf & Sons (Pvt) Ltd.

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MANAGEMENT SYSTEM STRUCTURE

Certifications

WRAP ISO 9002

Compliant For Russell From CSCC

K.M.Ashraf & Sons (Pvt) Ltd.

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Memberships

Atlanta Agreement for eliminating child labor Executive Committee Sialkot Chamber of Commerce & Industries Pakistan Garments Association Pakistan Gloves Association Pakistan Sports goods Association

Pakistan Hosiery Association

WARP KNITTING PLANT

RIUS WARPING & CREAL UNIT MODEL #: US600 21”X21” BEAM Size 650 CREAL SPINDLES MADE IN SPAIN

WARP KNITTING PLANT

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1-Model # 3-EBD+EBA DIGITAL (NR#20347) Company’s Name = LIBA COPCENTRA Capacity: = 400 KG/DAY Number of Machines = 1 1-Model # 3-EBC(COMPUTERIZED)+EAC (NR#8881) Company’s Name = LIBA COPCENTRA Capacity: = 500 KG/DAY Number of Machines = 1 1-Model # KARL MAIR KS3 (NR#59839) Company’s Name = KARL MAIR Capacity: = 400 KG/DAY Number of Machines = 1

 40 ton/Month

Dyeing

1-Model # ALL F1T-60 Sample Machine Company’s Name = Fong’s Hong Kong Capacity: = 50-60 KG Number of Machines = 1

2-Model # ECO – 8 – D1T Company’s Name = Fong’s Hong Kong Capacity: = 200-250 KG Number of Machines = 1

3-Model # ECO – 8 – D2T Company’s Name = Fong’s Hong Kong Capacity: = 400-500 KG Number of Machines = 3 Capacity 7 ton/day

Dyeing Finishing

1) Machine Name = Stanter 5-Chamber Heat Setting Model # = LVK-4000-320X5 Capacity: Company’s Name Number of Machines 2) Machine Name Model # Capacity: Company’s Name Number of Machines 3) Machine Name Model # Capacity: Company’s Name Number of Machines = 3000-4000 KG = Virock China = 1 = Slitting Machine = TTS-2300 = 3000-4000 KG = TEX-MAC = 1 = Hydro Machine = TCO-1200 = 3000-4000 KG = TEX-MAC = 2

Dyeing Lab

1) Machine Name Model # Company’s Name Number of Machines 2) Machine Name Model # Company’s Name Number of Machines 3) Machine Name Tank Model # Made in: Number of Machines 4) Machine Name Model # Made in: Number of Machines = Spectrophotometer = 600 = Data Color USA = 1 = Dyeing Lab Machine = SDM2-12-140 = Fong’s Hong Kong = 1 = Digital Temperature = HH-4 = China = 1 = Electronic Balance = GF-300 = Japan = 1

Dyeing Lab

K.M.Ashraf & Sons (Pvt) Ltd.

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SPECIAL FINISHES

DRI-FIT (MOISTURE MANAGEMENT) COOL PLUS PROPERTY THROUGH YARN AND CONSTRUCTION.

ANTIMICROBIAL TREATMENT.

ULTRA VOILET PROTECTION.

STAIN RELEASE.

ANTI CREASE TREATMENT.

Supporting Machines

Boiler Model # Company’s Name Capacity: Number of Machines = BN-320Heating Surface =RUSTON (England) = 1550 Square Feet =1

Compressor Model # = RS-15-KW Company’s Name = RENNER (Germany) Capacity: = Maximum 10-PSI Number of Machines =1

Cutting

GERBER GARMENT TECHNOLOGY Plotter P-2000, Spain 01 Digitizer 01 LASER APPLIQUE CUTTER YM LASER CMA-1680 CHINA 01 CLOTH CUTTERS 15

Embroidery

Embroidery Machines Tajima 20- Heads 09– Colors Barudan 20- Heads 05- Colors Tajima 04- Heads 09– Colors = 02 Machines = 01 Machine = 01 Machine

STANDBY POWER GENERATION

1200 KVA STANDBY POWER GENERATION UNIT

SEWING

Production Lines

1000 sewing machines split into 8 units for Shirt, Bottoms & compression shorts.

Pruduction Capacities Bottoms Shirt Compression Shorts Others Daily

10.000 Pcs. 4.000 Pcs.

Annual

03 million Pcs. 1,2 million Pcs. 2.000 Pcs. 600.000 Pcs. 2.000 Pcs. 600.000 Pcs.

SEWING

Machine Details L/S OVER LOCK ZIG ZAG BARTAKE 2-NEEDLE BUTTON FIXING CAD DESIGNING FABRIC SPREADING 400 175 150 40 25 12 01 10 FEEDO FLAT LOCK BUTTON HOLE ROUND HOLE E/FOLDER AUTO BONE POCKET AUTO FUSING 05 140 35 10 25 02 02

SEWING Main Customers are ;

FRUIT OF THE LOOMS RUSSELL/BIKE DON ALLESON RAWLINGS REEBOK ADAMS USA WILSON RIDDELL

QUALITY CONTROL

Raw Fabric Control  Process Control (CPI)  Quality Control (By day and UV light)

QUALITY CONTROL

Dyeing Process  In-Line Process Control (Width, CPI,WPI,Color Check by Datacolor)  Fınal Quality Control  Laboratory tests (Color match,weight,shrinkage, CPI,WPI and etc.)  Fabric approvals based on JC Penny 4 point system  Lot to Lot continuity record maintain for 2 Years  Roll to Roll Continuity record maintain for 1 Year

QUALITY CONTROL DEPT.

Cutting & Sewing Process  Cuttıng, in-line and final process controls done accordıng to Customers Required standards.

 In-Line Process Control (AQL 2.5)  3 check stations in each sewing flow  100% Garment Quality checked by Quality Control Department throughout the process. Quality Reports maintained of each process.

QA Inspections

Finished Garments Quality assured by QA Dept. Through batch audit, pre final & final audit.

Final Inspection performed by QA Dept. Independent Inspectors reporting directly to the Director Operations / Marketing Manager.

SOCIALLY RESPONSIBLE WORKPLACE

K.M.Ashraf & Sons (Pvt) Ltd.

Complied with local laws and globally accepted standards on Child Labor, Laws and Workplace Regulations, Compensation and Benefits, Hours of Work, Health And Safety, Environment, Customs Compliance We have been awarded the `WRAP` certificate that shows our compliance with the above mentioned standards

HUMAN RESOURCES DEPARTMENT

 Training      

ISO 9002 Quality Management System WRAP- Worldwide Responsible Apparel Production First Aid Fire Training Worker Health & Safety Technical training

 Job & Performance Evaluations

SOCIAL RIGHTS AND ACTIVITIES

     Doctor and nurses for health care.

Transportation and meal.

Job skill competitions.

Insurance from national insurance organizations.

Labor Union

CUSTOMER EVALUATIONS

      RUSSELL RAWLINGS REEBOK ADAMS USA WILSON RIDDELL

K.M.Ashraf & Sons (Pvt) Ltd.

SIALKOT, PAKISTAN