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novel dielectrics for advanced semiconductor devices Cristiano Krug and Gerry Lucovsky Department of Physics North Carolina State University outline band edge states - nanocrystalline HfO2 and ZrO2 theory and experiment inherent limitations engineering solutions band edge states - non-crystalline Zr and Hf silicate alloys theory and experiment inherent limitations engineering solutions novel device structure experimental result proposed device structures research plan band edge states nanocrystalline HfO2 and ZrO2 theory and experiment inherent limitations engineering solutions theory -- crystal field and Jahn-Teller term-splittings model calculation - ZrO2 band edge d-states 2 two issues realtive energy (eV) 1.5 T2g C-F C-F 1 cubic 0.5 spherically symmetric 0 Eg -0.5 J-T tetra. J-T - orthorhombic J-T mono.monoclinic mono. z-gb x-gb can XAS detect mixtures of tetragonal and monoclinic nanocrystallites? and can mixtures account for range of defect state energies in electrical measurements ? HfO2 O K1 edge RPECVD 6 4 2 0 -2 530 Eg (2) 532 536 ZrO2 O K1 edge reactive evaporation 0.3 0.2 0.1 0 -0.1 T2g (3) 534 0.4 derivative absorption (arb. units) derivative absorption (arb. units) nano-crystallite grains - different for different processing Stefan Zollner’s results at Freescale - XRD and SE Eg (2) 538 photon energy (eV) as-deposited MO-RPECVD films by IR are monoclinic similar result for ZrO2 -0.2 531 532 533 534 T2g (4+) 535 536 537 538 539 photon energy (eV) multiple features in T2g region are indicative of mixture of monoclinic and tetragonal by XRD theory -- crystal field and Jahn-Teller term-splittings model calculation - ZrO2 band edge d-states 2 realtive energy (eV) 1.5 T2g C-F C-F 1 cubic 0.5 spherically symmetric 0 Eg -0.5 J-T tetra. J-T - orthorhombic J-T mono.monoclinic mono. z-gb x-gb can XAS detect mixtures of tetragonal and monoclinic nanocrystallites? YES model predicts at least 4 features in T2g band observed for reactive evaporation, but not for MO-RPECVD p-bonded d*-states/defects at conduction band edge in absorption constant (e2) and conductivity (PC) onset of strong optical absorption - lowest Eg state nc-ZrO2 B. Rogers, S. Zollner absorption constant (cm-1) 106 T2g (1 of 3 features) Eg (2 features) 105 band edge "defect state" optical band gap 104 5 5.5 6 6.5 7 7.5 photon energy (eV) 8 8.5 9 [photoconductivity]1/2 (arb. units) 4000 ZrO2 V.V. Afanase'v A. Stesmans 3000 3500 Eg band edge feature 2500 2000 1500 band edge "defect state" 1000 optical band gap 500 0 4.5 5 5.5 6 photon energy (eV) model calculations indicate band edge defect state is associated with a Jahn-Teller distortion at internal grain boundary and is intrinsic to nano-crystalline thin films 6.5 localized band edge J-T d*-states inherent asymmetry in transport and trapping including BTI’s trapping/FrenkelPoole transport tunneling but not F-P x'port trap depth 0.5-0.8 eV, same state PC and band edge abs. Z . Yu et al., APL 80, 1975 (2002), in Chap 3.4 - High-K dielectrics, M. Houssa (ed), IOP, 2004. crystal field and Jahn-Teller term-splittings model calculation using Zr and O atomic states 2 realtive energy (eV) 1.5 T2g C-F C-F 1 cubic 0.5 J-T - orthorhombic J-T mono.monoclinic mono. z-gb x-gb spherically symmetric 0 Eg -0.5 J-T tetra. can mixtures account for range of defect state energies in electrical measurements ? YES 3x energy scale ~ 0.5 - 0.8 eV engineering solutions NEC solution limit applied bias so that injection into band edge defect states is not possible modify band tail states by alloying with divalent (MgO) or trivalent oxides (Y2O3) e.g. Y2O3 in cubic zirconia introduces vacancies random distribution gives cubic structure and eliminates J-T term splittings, but evidence for absorption associated with excitations to/from midgap state issue: is this state electrically active ? study has just been undertaken bulk x'tal-90.5% ZrO 2 9.5% Y2O3 6 5 term-spitting removed - but new absorption band at ~4.1 eV 4 3 6.3 eV 2 200 1 5.3 eV 0 5 5.5 6 6.5 7 7.5 8 8.5 9 imaginary part of dielectric constant (e2) photon energy (eV) 8 nanocrystalline nc-ZrO2 ZrO2 7.0 eV 6 Eg (2 features) 4 5.7 eV 0 6.5 100 50 4 4.1 eV 4.5 photon energy (eV) 2 6 150 0 3.5 6.2 eV 5.5 2 ZrO2-9.5%Y ZrO 2 -9.5%Y O23O3 "cubic zirconia" cubic zirconia 8.5 eV T2g (1st feature) 5 , absorption constant (cm-1) imaginary part of dielectric constant (e2) VUV spectroscopic ellipsometry and UV-VIS transmission 7 7 7.5 photon energy (eV) A 8 8.5 9 sub-band-gap absorption - O vacancies Jahn-Teller term-split d-states of nc-ZrO2 not in Y-Zr-O, but edge broadened outline band edge states non-crystalline Zr and Hf silicate alloys theory and experiment inherent limitations engineering solutions IR results - GB Rayner - PhD thesis, NCSU 450 810 900°C 800°C 700°C Absorbance (a.u.) Absorbance (a.u.) x = 0.23 1066 x = 0.10 700°C as dep. 1000 800 600 1600 400 grows with increasing x in as-films deposited 800°C as dep. 1200 810 900°C 600°C 1400 Si-O-1 group shoulder ~ 950 cm-1 450 600°C 1600 (a) 1068 1400 1200 1000 800 600 400 Wavenumbers (cm-1) Wavenumbers (cm-1) (b) 900°C Counts (a.u.) Counts (a.u.) 900°C 800°C 700°C 10 18 26 34 800°C 700°C 600°C 600°C as dep. as dep. 42 2 (Degrees) 50 58 66 10 18 26 34 42 50 58 66 2 (Degrees) chemical phase separation “non-crystalline” by XRD, but, x=0.23 nano-crystalline by TEM and EXAFS changes continuously with annealing in inert ambient, Ar SiO2 features at 1068, 810 and 450 cm-1 sharpen up with increasing Tann Figure 3.7 The (a) IR absorption spectra and (b) XRD results of x = 0.23 alloy as a function of annealing temperature up to 900C. comparison of extended x-ray absorption fine structure and x-ray diffraction Zr–O Zr–O (a) (b) 900°C As Dep. 1.0 2.0 3.0 4.0 5.0 6.0 7.0 x ~ 0.55 Fourier Transform (a.u.) Fourier Transform (a.u.) x ~ 0.25 Zr–Zr 0.0 Zr–Zr 8.0 900°C As Dep. 0.0 1.0 2.0 Radius (Angstroms) 3.0 4.0 (a) x = 0.5 6.0 7.0 8.0 Counts (a.u.) 800o C o 700 C 600o C (b) tetragonal ZrO 2 900o C Counts (a.u.) 5.0 Radius (Angstroms) x = 0.23 from HRTEM o 900 C o 800 C x~0.25, ~3 nm x~0.5, ~10 nm 700oC o 600 C As Dep. 10 18 26 34 42 2 (Degrees) As Dep. 50 crystallite size difference for x ~ 0.25 and x ~ 0.5 58 66 10 18 26 34 42 2 (Degrees) 50 58 66 chemical phase separation (CPS) in Zr silicate and ZrSiON alloys after 900°C annealing 18 absorption (arb. units) 16 dE~0.5 eV phase-separated 4 absorption (arb. units) Zr silicate alloys x = 60% ZrO2 14 12 non-crystalline n-c 10 x = 35% ZrO2 non-crystalline 8 6 530 532 534 536 photon energy (eV) Zr, Si oxynitride ~20% ZrO2 900oC anneal 3 2 Si 3s* (Si-O) Zr 4d* SiO2 1 derivative absorption CPS 0 538 540 530 532 534 536 538 540 photon energy (eV) doubly degenerate Eg feature in non-crystalline Zr silicate alloys independent of alloy composition after 900°C anneal, chemical phase separation and crystallization Eg narrowed/shifted 0.5 eV in Zr silicate, asymmetric in ZrSiON statistical/mean field disruption of SiO2 network 1:1 representation of silicate alloys (NaO1/2)x(SiO2)1-x cs corners shared/Si atom 4 (CaO)x(SiO2)1-x 3 2 (ZrO2)x(SiO2)1-x 1 xo (YO3/2)x(SiO2)1-x cs 0= 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 i) metal ions, Na1+, Ca2+, Y3+, Zr4+, etc.. disrupt network converting bridging Si-O-Si to terminal Si-O1- group ii) number of terminal groups valence of metal ion, 1 for Na, 2 for Ca, 3 for Y and 4 for Zr iii) connectedness of network defined by shared corners, Cs between SiO4/2 units iv) Cs = 4 perfect 3 D network, Cs= 1,0 completely disrupted mixture of SinOm molecular ions and metal ions alloy composition, x rate of network disruption increases with valence of metal ion when normalized on a per/atom basis for x > xo for Cs = 0, silicate is “inverted” and SinOm are minority species pseudo-ternary (SiO2)1-x-y(Si3N4)y(ZrO2)x alloys remote plasma enhanced chemical vapor deposition (SiO2)0.4(Si3N4)0.25(ZrO2)0.35 [b] 1000C signal level (a.u.) absorption (a.u.) [a] 1100C 1000C 900C 900C as dep. as dep. 1500 1200 900 600 -1 wave number (cm ) 300 538 536 534 532 530 528 O 1s core state energy (eV) as-deposited amorphous alloy – significant Si oxynitride bonding after anneal at 1000°C – chemical phase separation into SiO2, nanocrystalline ZrO2 with N-bonding pseudo-ternary (SiO2)1-x-y(Si3N4)y(ZrO2)x alloys remote plasma enhanced chemical vapor deposition (SiO2)0.3(Si3N4)0.4(ZrO2)0.3 [d] 1000C signal strength (a.u.) absorption (a.u.) [c] 1100C 1000C 900C 900C as dep. as dep. 1500 1200 900 600 300 538 536 534 532 530 528 -1 wave number (cm ) O 1s core level energy (eV) as-deposited amorphous alloy – significant Si oxynitride bonding after anneal at 1000°C – no chemical phase separation and self-organization encapsulating ZrSiO4 bonding groups viable engineering solution, k~9-10, EOT to 0.7-0.8 nm novel device structures (one example) Ge – direct deposition of SiO2 with & without pre-oxidation, 0.5-0.6 nm experimental results for Ge-SiO2 same as RPAO step for GaN no preoxidation C-V is as good as the best discussed by Saraswat of Stanford Univ. at Workshop on Future Electronics 2005 ~Vfb -Qf two approaches Dit 0.4 W-cm n-type - Al pre-oxidation of Ge leads to an increase in Dit, but a decrease in negative fixed charge – next step interface nitridation! i) 15 oxidation followed by plasma nitridation ii) grow 3-5 atomic layers of pseudo-morphic Si on Ge and oxidize surgically to prevent Ge-O bond formation use on-line AES this worked in mid-late 80's, but was not followed-up research plans device testing - ZrO2-Y2O3 and atomically engineered ZrSiON alloys nitrided Ge interfaces - two approaches nano-scale vertical p-n junctions (~25 nm diameter!) a precursor to vertical MOS devices (SRC patent application in process)