Transcript Slide 1
Sellafield Ltd. Industry Briefing Day Inbound Logistics and Warehousing Programme Control Tower Project Welcome – Safety and Domestic Arrangements Paul Stuart – Head of Supply Chain • Review of Today’s Agenda • Safety Message: Road Safety in Cumbria – John Sidney Today’s Agenda 09:15 Welcome, Domestic Arrangements Introduction to Industry Briefing Day Safety and Overview of Sellafield Ltd Overview of Inbound Logistics & Warehousing Programme and Project 1 Control Tower Partnering with a Logistics Service Provider & Delivery Management System Security and Distribution Centre Questions & Answers Paul Stuart John Sidney Paul Shawcross Pat Mills Neil Braine All 10:30 Comfort Break 10:45 Commercial - Method of Contract/PQQ/Timescales Steve Kennedy Transport Data & Socio Economic Considerations John Sidney Questions & Answers Summary & Next Steps Close All Paul Stuart 11:30 Safety & Overview of Sellafield Ltd John Sidney Head of Supply Chain Strategy Safety Share : Road Safety by Design 6 Sellafield – Europe’s largest, most complex nuclear site Over 250 nuclear facilities on 2 square miles Operated for over 60 years Budget FY 2013/14 @£1.8bn Employs over 10,000 people • Figure equates to almost 30 per cent of Copeland workforce Overview of Inbound Logistics & Warehousing Programme Control Tower Project Paul Shawcross Programme Manager Commercial Security IL&W Drivers 1) Security Resilience 2) Commercial 3) Resilience Visits to several UK Sites similar to Sellafield • London Heathrow Terminal 5, Construction • Heysham - Morecambe Bay Gas On-shore warehousing & distribution centre for Offshore platforms • Olympic Village Construction & Operations in highly congested areas / DMS • Network Rail Milton Keynes – Operations & Deliveries • TESCO Rugby – Multi-modal Distribution Warehousing with Road & Rail • LLWR Examination of rail deliveries • JCB Fradley – Large scale component Logistics, Warehousing & issue • Jaguar JIT process for manufacturing • AWE Construction in high security areas • ATOS Delivery Management System used in Olympic Village deliveries • Security & trace detection Goods and personnel screening • Contractors and Supply Chain Conversations with 100’s of Sellafield Supply Chain entities • Lambert Smith Hampton Studied the practical use of Lillyhall as base for work INBOUND LOGISTICS & WAREHOUSING PROGRAMME CONTROL TOWER (PROJECT 1) SECURITY & DISTRIBUTION CENTRE (PROJECT 2) MATERIAL MANAGEMENT (PROJECT 3) Partner w/ Logistics Service Provider Locating and Construction of SL Transit Centre Implementation of Material Control Process Implementation of Delivery Management System (DMS) for Commercial Vehicles Consideration of SL Long Term Distribution Centre Implementation of Material Status Report for Major Projects Design & Retrofit of SL Lillyhall Warehouse North Bay Improvement of SL Rail Siding & Offload Capabilities Implementation of SL SAP Interface Provision of Security and Warehouse Equipment & Commissioning Implementation of Improved Inventory Management Process Partnering with a Logistics Service Provider Delivery Management System (DMS) Pat Mills Major Projects/Logistics Lead Major Components of Control Tower Project CONTROL TOWER (PROJECT 1) Partner w/ Logistics Service Provider Implementation of Delivery Management System (DMS) for Commercial Vehicles Design & Retrofit of SL Lillyhall Warehouse North Bay Provision of Security and Warehouse Equipment & Commissioning Current process for delivery to Sellafield Ltd (SL) • • • • • • Limited visibility of goods and materials transiting onto site 10 delivery locations on SL estate No delivery management system at Sellafield Security process at Main Gate and Warehousing process is solid 100% of goods transiting through SL Main Gate are searched Clashes between HGV/LGV transport and personnel accessing Main Gate • Delays in moving materials/plant onto site • Additional charges from supply chain for wait times • Most procurement packages terms are “Delivered” Results in the following scenario: Average morning at Sellafield Main Gate Logistics Services for Sellafield: Primary Services: – Partner with SL Inbound Logistics and Warehousing and Security personnel to staff the new SL Control Tower. – Design and Retrofit of the SL Lillyhall Warehouse – Provision & implementation of a Delivery Management System – Specification, purchase and commissioning of security equipment and warehousing equipment Secondary Services: • Provision of Lorries, vans and conveyance to forward materials from S&DC to Sellafield Sites – NON - NUCLEAR • Provision of Tagging and Bonding process for forwarded goods • Warehouse Management System - receipt and control of materials whilst in LSP custody during process • Receiving and interim–receiving of goods. Cross-docking of daily loads received from the Supply Chain, security screening, consolidation of those loads and freight forwarding to SL Sites. Logistics Services for Sellafield: Secondary Services (continued): – Eventual Ex-Works collections of SL Supply Chain goods with delivery either to the S&DC or to SL sites. (Beginning in 2nd year of contract) – Provision of standard Freight Forwarding services – Arrangement of heavy lift or heavy haul transport as required – Provision of Transportation Metrics (KPIs) to Sellafield IL&W – Provision of Packaging and Preservation capability – Relationship with British International Freight Association – Ability to bring UK and International Best Practices to Sellafield – Identification of methods for cost reductions for transportation in SL & Contractor Supply Chain – Daily/weekly/monthly reporting to SL Delivery Management System • DMS will be the booking agent for all commercial vehicle access to the Sellafield Ltd facilities in west Cumbria. • The Control Tower concept and DMS gives visibility of inbound transits and information on shipments. • 40% of deliveries are expected to deliver to the Security & Distribution Centre (transferable loads) • Transferable loads will be cross-docked, screened, consolidated, tagged, bonded and forwarded to site • 60% of deliveries are expected to arrive at the Sellafield site Main Gate (non-transferable loads) mostly for Projects • Non-transferable loads will transit directly to the Main Gate or eventually through the SL Transit Centre Control Tower Delivery Management System • The DMS will enable commercial goods and materials to be delivered according to information provided from the Supply Chain. – – – – • • Estimated 70,000 commercial deliveries per year 6 primary locations and 4 others. Potentially 15 concurrent deliveries ~ 25 delivery points within Sellafield site. Representatives from each Contractor or Supply Chain tier 2 organisation will require training in the use of the DMS . Unscheduled deliveries will be refused access to the Sellafield site or the S&DC (though some flexibility allowed) WHO, WHAT, WHEN. WHERE, WHY & HOW? BOOKING DAY/TIME Security & Distribution Centre Neil Braine Control Tower, Project Manager Sellafield Lillyhall Warehouse – November 2013 Security & Distribution Centre • Design, Refurbish & Operate • Existing facility at Lillyhall 45,000ft² – Key Features • • • • • • Delivery Bays Unloading / Lay Down Areas Warehouse Equipment Security Screening Equipment Bonded Area Secure Out Despatch Bays – Services • • • • • • Unloading Goods Receipting Goods Tracking Security Screening Activities Consolidating Outbound Loads Freight forwarding to Sellafield sites Illustration of Security & Distribution Centre Project Lifecycle Sanction Gate Concept Design Project Lifecycle Operations Construction Commission Project Close Out Review Sanction Gate • Questions & Answers • Break (Back in 15 minutes) Sellafield Ltd. Industry Briefing Day Inbound Logistics and Warehousing Programme Control Tower Project 8 November 2013 Contractual Engagement Steve Kennedy Contract Officer Contractual Engagement • Commercial Strategy • Competition Timescales • Pre-Qualification Questionnaire Commercial Strategy • One Contract: Single Logistics Service Provider • Duration – four years operational • OJEU Restricted process • Method of Contracting • Estimated Contract Value Competition Timescales Activity Date PQQ Issued November 2013 PQQ Return December 2013 PQQ Results Announced January 2014 ITT Issued February 2014 Industry Sessions March 2014 ITT Return April 2014 Contract Award July 2014 How to do Business with Sellafield Complete Tender Management (CTM) • CTM will be the primary communication tool. • The PQQ must be submitted via CTM, (two hard copies must also be provided). • Sub contractor opportunities (Tier 3 & 4) • Further information available at www.sellafieldsites.com/suppliers Pre-Qualification Questionnaire Selection Criteria: • • • • • • • • • • General Information Finance & Insurance Health & Safety Quality Security Design Past Performance & Experience Current Capability & Resource Environment Socioeconomics Transportation Data & Socio Economic Considerations John Sidney Head of Supply Chain Strategy Transportation Data Traffic count data for Sellafield site from April - August 2012 Daily transits onto site Vehicle Type Cars Main Gate WAMAC Gate North Gate Daily Site Total Calder Gate 2370 530 1640 770 5310 Buses 280 0 20 0 300 Light Vans 480 10 60 140 690 HGV 190 0 0 10 200 3320 540 1720 920 6500 TOTAL Weekly average for HGVs = 1000 and for LGVs = 3450. Transportation Data February & March 2013 Breakdown Totals (Survey over 10 day period) 600 500 400 300 200 100 3.5 / 7.5 Ton trucks Tanker trucks Transit Trucks (White Vans) < 20 Ton HGV’s Low Loader Pick up Trucks Artic 26/44 Ton HGV’s Plant & Equipment Skip trucks Mini Buses Tippers Skip trucks Other Flatbeds Transit trucks (white vans) (30% less than previous data) Other Mini bus Pick up Low loader Transit Skip Plant/Equip Tanker Flatbed 3.5/7.5t Artic/26 44t HGV Tipper 13/17/20t HGV 0 Sellafield – Current Best Estimate Major Projects and Eqpt supply Forecast spend profiles order placement P&E supply Project costs 900 300 800 £ Million 600 200 500 150 400 300 100 200 50 100 0 0 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Years number of orders 250 700 Sellafield and Our Community We employ almost 25% of our local community We rely on each other to enable safe and effective operation of the site Our suppliers are integral to the success of the relationship When you work with Sellafield we expect you to support our operational effectiveness now and for the future UK Government - Small & Medium sized Enterprise Agenda Sellafield Ltd participates in the SME reporting programme led by Cabinet Office Direct SME, £81.68, 8% Indirect SME, £204.20, 20% We produce a quarterly report to NDA on direct SME spend, and periodic survey reports of SME spend by our Tier 2 contractors There is an expectation that our subcontractors support us in this process Other , £735.12, 72% Sellafield Ltd Total Supply Chain Spend – In £m’s (2012/13 Figures) It is important that SMEs can compete on a level playing field and that all reasonable opportunities are available to them • Questions & Answers • Comments Summary & Next Steps Thank you for attending