Transcript 슬라이드 1
ARA Ballast SAMKUN CENTURY CO., LTD. The SAMKUN CENTURY CO., LTD . moves into the world Globalization “ Whenever, always like beginning mind! ” The Ocean has an unlimited potential of possibility and resources. The SAMKUN CENTURY Company will turn endless possibilities into miracles with its enterprising spirit and frontier mind-set. With our very first patent of PE/PA coating and UV sterilization system technology, which we invented and through the continuing efforts of our research center, the SAMKUN CENTURY Company serves to satisfy our customers all over the world. The SAMKUN CENTURY Company will be a leader in the future of the World shipbuilding equipment industry. 1 “…. The Group recommended that the Blue Ocean Guardian (BOG) Ballast Water Management System (BWMS) be granted Basic Approval ….” “…. The Group recommended to MEPC that Final Approval be granted to the “ARA Ballast Ballast Water Management System (BWMS) … ARA Ballast which was developed by the SAMKUN CENTURY Company, acquired Basic approval of ballast water management systems during the MEPC 60 (MEPC 60/2/15) in March 2010 and Final approval during the MEPC 61 (MEPC 61/2/5) in September 2010 . Implementation schedule of BWMS regulation D-1 Ballast water exchanging standard ▷ At least 95% of ballast water needs to be replaced. ▷ Pumping three times the volume of each ballast water tank should be considered in order to meet the standards for existing vessels. ▷ Pumping through less than three times the volume may be acceptable provided the ship can demonstrate that at least a 95% volumetric exchange is met → Replaceable Area : over 200m Sounding, 200 Nautical miles / 50 Nautical miles or the party appointed D-2 Ballast water performance standard Keel laying New Ships After 2008 2009~2011 After 2012 Existing Ships Ballast Water Capacity(m3) Adoption date Less than 5,000 Over 5,000 Over 5,000 1,500 ~5,000 After 2009 After 2016 After 2012 After 2014 Less than 1,500 / Over 5,000 After 2016 (Source : IMO) B/W Treatment Standard (IMO D2) ▷ Over 50㎛ : Less than 10inds/m3 ▷ 10-50㎛ : Less than 10inds/㎖ ▷ Bacteria → Escherichia Coli : Less than 250cfu/100㎖ → Intestinal Enterococci : Less than 100cfu/100㎖ → Vibrio Cholerea : Less than 1cfu/100㎖ Classification of organisms Planktons Bacteria Over 50㎛ (Minimum Size) Less than 10 /1㎥ 10㎛ ~50㎛ Less than 10 /1㎖ Vibrio Cholerae (O1, O139) Less than 1cfu/100㎖ Less than Escherichia coli 250cfu/100㎖ Less than Intestinal Enterococci 100cfu/100㎖ (Source : IMO) 2 Exhaust standard ARA Ballast 1. 2. 3. 4. 5. 6. 7. 8. 9. Introduction of new plasma technology Perfect removal of aquatic organism cell membranes. It has a compact size with no further changes needed in structure design and can be installed in new or old vessels. High-efficiency device Low unit cost and maintenance. A real-time discharge is possible due to a short process time. Fully automatic system. (monitoring by digital signals). Low power consumption, no additional generator. No need to add chemical substances. Scalable to any ship type and size. Easy to maintain and simple to operate. System control Plasma unit Filter unit MPUV unit Filter unit MPUV unit Plasma unit 3 System control unit Filtration module • Removes larger particles and organisms that are bigger than 50㎛ in size included during injection of the ballast water. • It is the double filtration which is highly accurate and reliable for filtering micro-organisms. • Only operates at ballasting mode. Function • Filtration phase - Throughout the filter cartridge, it removes any substances that are bigger than 50 ㎛ size. • Back-flushing phase - Removes any substances in filter cartridges by housing internal pressure increase and time set. - Able to remove organisms manually by the operator. Specification No. Items Specification 1 Service Ballast water filter 2 Type Type 6.18.2 size 300 3 Filter element Candle type 4 No. of candle 28pcs. Per chamber 5 No. of chamber 1 6 Mesh size 50 ㎛ 7 Connections DIN flange NP 10 8 Back-flushing medium Medium itself permanent 9 Nominal diameter 250㎜ 4 Why plasma? • This unit can generate plasma underwater by using a high-voltage generator during its encounter with the ballast water in the vessel. Air delivery element Power supply • Produces a pressure shockwave by a high-energy plasma arc. • A shockwave destroys targeted micro-organisms such as zooplankton and phytoplankton by causing physical damage to their cell membranes underwater. Plasma electrode Function • Able to remove aquatic organisms in ballast water by using shockwaves that have dramatic differential-pressure. • Operates only during ballasting. • Maintains safety assurance by an interlock function. Specification No. Items Function Specification 1 Plasma Electrode Where plasma generates Electrode I.D. : 250A 2 Supplying high voltage for plasma Power Supply generation Input: 3 phase, 440V±10% Output : 0 ∼ 30 kV (0-10 (Interlock)) 3 Capacitor Transforms high voltages to pulse Capacity: 0.75µF, Low Voltage: 12 kV 4 Air Delivery Element Controls air flow Max. flow rate : 200 slm 5 MPUV disinfection • Accomplishes uniform and efficient disinfection for bacteria and viruses. • No need to add any chemical substances. • No formation of residual toxics or harmful substances. • Acts safely. • Not only economical but an eco-friendly system when compared to others. • Uses a wavelength of UV-C(200~280 nm) to sterilize microorganisms. Function • Sterilizes the microorganisms by exposing UV energy ballast water. • Generating UV rays from the mercury-arc lamp. • Wavelength of medium-pressure ramp: 265 nm. • Operates during the ballasting and de-ballasting mode. • Available for automatic cleaning in order to increase the penetration rate of a quartz tube. Specification No. Items Function Specification 1 MPUV Lamp UV dose 3.5㎾/ea, 12ea 2 MPUV Sensor(Intensity) Measures intensity of UV 220~300㎚, 2ea 3 Temp. Sensor Measures temperature in the chamber PT-100, 1ea 4 MPUV Chamber UV casing STS 316L, 1ea 5 Auto Cleaning Wiper Auto-cleaning for quartz sleeves Teflon, 1 unit 6 Quartz sleeve UV lamp protection & determines UV transmittance Quartz, 12ea 6 Active Substances, Relevant Chemicals test result (34 psu) Sampling time Sampling point/tank KTR receipt No. Compounds 0 day (2009.11.12) 1 day (2009.11.13) 5 day (2009.11.17) Test water Control Treated Control Treated Control Before deballast After de-ballast TBU-176 TBU-177 TBU-178 TBU-180 TBU-181 TBU-182 TBU-183 TBU-184 MDL Relevant chemicals (㎍/L) Chlorobenzene 0.01 0.00 0.00 0.16 0.00 0.15 0.14 0.12 0.13 Bromobenzene 0.01 0.00 0.00 0.32 0.00 0.21 0.00 0.15 0.18 4-Chlorotoluene 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.12 0.10 Others ND ND ND ND ND ND ND ND ND Active Substances, Relevant Chemicals test result (20 psu) Sampling time 0 day (2009.12.17) 1 day (2009.12.18) 5 day (2009.12.22) Test water Control Treated Control Treated Control Before deballast After de-ballast TBU-115 TBU-116 TBU-117 TBU-119 TBU-120 TBU-121 TBU-122 TBU-123 0.01 37.5 36.9 37.4 36.8 37.1 37.5 36.4 36.9 Chlorobenzene 0.01 0.33 0.32 0.21 0.17 0.18 0.04 0.05 0.06 Dichlorobromomethane 0.01 0.13 0.12 ND 0.08 ND 0.02 ND ND Trichloromethane 0.01 4.15 3.85 1.13 2.95 0.92 0.85 0.37 0.45 Chloral hydrate 0.002 0.27 0.25 0.19 0.17 0.15 0.08 0.05 0.07 Dichloroacetonitrile 0.001 0.38 0.35 0.30 0.21 0.10 0.19 0.03 0.04 ND ND ND ND ND ND ND ND ND Sampling point/tank KTR receipt No. Compounds MDL Active substance (㎎/L) Bromide(Br-) Relevant chemicals (㎍/L) Others 7 Composition of ARA Ballast System(700m3/hr) ARA Ballast Type A No. Name Qnt’y 1 Auto back flushing filter 1 2 Plasma unit(+bypass) 1 3 MPUV unit(700㎥/h) 1 4 Flow meter 1 Dimension(unit) No. L B H 1 1060 900 2540 2 556 520 617 3 1160 1035 925 4 500 445 605 8 Dimension(Total - except Flow meter) L B H 2776 1035 2540 Dimension(Total – include Pipe fitting & Flow meter) L B H 4000 1035 2540 Model of ARA Ballast Model Capacitor Power Consumption System Size (mm) ARA-250 250m3/hr Max. 34kW L 1655 B 964 H 1865 ARA-500 500m3/hr Max. 68kW L 1860 B 964 H 2540 ARA-700 700m3/hr Max . 102kW L 2450 B 964 H 2540 ARA-1000 1000m3/hr Max . 136kW L 3140 B 1020 H 2680 ARA-1500 1500m3/hr Max . 170kW L 3760 B 1120 H 2875 ARA-2000 2000m3/hr Max . 270kW L 3900 B 1020 H 2680 ARA-3000 3000m3/hr Max . 340kW L 4130 B 1120 H 2875 Land based facility ARA [a:ra] : It means the ocean in pure Korean “ Whenever, always like beginning mind! ” SAMKUN CENTURY Co., Ltd. Head 128-56 Mae-Ri Sangdong-Myun, Gimhae, 621-813, Republic of Korea Tel : 82-55-338-3030 / Fax : 82-55-332-7123 R&D Center SAMHAN GOLDEN B/D 11F, 2277-4 Hwamyeong-dong, Buk-gu, Busan, Republic of Korea Tel : 82-51-711-3000 / Fax : 82-55-333-5337 9 www.samkunok.com www.arasys.co.kr