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NOISE REDUCTION
FOR
INTERNAL COMBUSTION
ENGINE
Christopher
Morehouse
Julie Maier
Ted Zachwieja
Caroline Bills
PROJECT OVERVIEW
Objectives:
Sound attenuation for
performance cars (i.e. Formula
Team)
Minimal performance
degradation
Understand phenomenon of
sound
Engine - lawnmower (Briggs &
Stratton)
ENGINE NOISE CHARACTERISTICS
Sound Sources
Pressure Waves
Engine Firing Frequency
Mean Ef fective Pressure
ENGINE NOISE CHARACTERISTICS
DESIGN OPTIONS
HELMHOLTZ RESONATOR
CONCENTRIC TUBE RESONATOR
ABSORPTION MUFFLER
ACTIVE NOISE CANCELLATION
Pursued by another Senior
Design Team
RESONATOR DEMONSTRATION MODULE
CONCENTRIC TUBE RESONATOR HELMHOLTZ RESONATOR
RESONATOR TEST SET-UP
CONCENTRIC TUBE
RESONATOR
Concentric
Tube Tests:
-1 . Var y
Frequency
-2. Var y
Length
SPEAKERS
Helmholtz
Tests:
-1 . Var y
frequen
cy
TONE GENERATOR
(LAPTOP)
HELMHOLTZ
RESONATOR
SOUND LEVEL
METER
CONCENTRIC TUBE TEST 1 RESULTS
Fixed Length, Vary
Frequency
Predicted:
½ & ¼ -> max
reduction
Magnitude ~ 10 dB
Result:
Max 4dB
Offset from
Predicted
CONCENTRIC TUBE TEST 2 RESULTS
Fixed Frequency, Var y Length
Locations of fset from
wavelength multiples
Reduction increases with
frequency
Max Attenuation:
550Hz, 10.3 dB (LCT)
550 Hz 8.4 dB (SCT)
HELMHOLTZ RESONATOR TEST RESULTS
Prediction:
High
reduction
Narrow Band
Result:
Reduction
offset
Higher F ->
higher
reduction
Errors Sources:
Simple
Equation
ABSORPTION MUFFLER:
OVERVIEW
Outer steel casing
Perforated inner steel pipe
5 shapes
Steel end caps
Packing material in cavity
3 materials
3 densities
ABSORPTION MUFFLER:
MATERIAL & DENSIT Y OPTIONS
Fiberglass
Fiberglass &
Mineral Wool:
175, 200, and 225 g/L
Mineral Wool
Steel Wool
Steel Wool:
Grades 0000, 1, and 4
ABSORPTION MUFFLER TESTING
Test 1: Optimal Packing Material & Density
Standard Shape Option only
Test 2: Optimal Shape
Optimal Material & Density only
OPTIMAL MATERIAL RESULTS
OPTIMAL SHAPE RESULTS
dB Comparison Average
98.0
96.0
94.0
dB Readings
92.0
Baseline
Standard
S hort
Short
C avity
Cavity
Thin
Thin
S in
Sine
B as eline
90.0
S tandard
88.0
86.0
84.0
82.0
80.0
78.0
0
5
10
15
Distance from Muffler (ft)
20
25
POSSIBLE ERROR SOURCES
1.
2.
3.
4.
Repeatability
Non-uniform engine performance
Non-uniform packing
Noise contamination from environment
Loaded engine, constant RPM
Anechoic chamber?
CONCLUSIONS
Concentric Tube Resonators
Require further testing
Follow-on
Research Offset
Recordings of Engines
Helmholtz – performed as expected
Absorption
Steel wool better material, but best geometry needs further testing
Follow-on
Higher densities steel wool
Composite packing
Endurance testing
SAE application
Recommend small Helmholtz with Steel Wool packed muffler
QUESTIONS??
References:
Bell, Lewis H. Industrial noise control: Fundamentals and
Applications. New York : M. Dekker, 1982. Print.
http://students.sae.org/competitions/formulaseries/rules/2011fsae
rules.pdf