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Projects 1. 2. 3. 4. 5. 6. Explain what project management is and why it is important. Identify the different ways projects can be structured in an organization. Describe how project objectives are set. Describe how projects are organized into components using work breakdown structure Determine the “critical path” for a project. Demonstrate how to “crash,” or reduce the length, of a project. LO 1 Building: a ship, a satellite, an oil rig, and a nuclear plant. Developing: computer programs, an advertising campaign, a new product, a new process, and training materials. Implementing: new technologies and work procedures. Project: a series of related jobs usually directed toward some major output and requiring a significant period of time to perform Project management: the management activities of planning, directing, and controlling resources (people, equipment, material) to meet the technical, cost, and time constraints of a project LO 1 LO 1 The 4th dimension: client satisfaction LO 1 Project Life Cycle: changing patterns of resource usage and level of activity over the course of the project LO 1 Stages of a Conventional Project: ◦ ◦ ◦ ◦ ◦ LO 1 Slow beginning Buildup of size Peak Begin a decline Termination LO 1 Time distribution of project effort is characterized by slow-rapid-slow LO 1 LO 1 Risk during project life cycle ◦ With most projects there is some uncertainty about the ability to meet project goals ◦ Uncertainty of outcome is greatest at the start of a project ◦ Uncertainty decreases as the project moves toward completion Try to avoid the “90-90 rule of project management”: The first 90% of the project takes 90% of the time, the last 10% takes the other 90%. LO 1 What does this rule really mean? LO 1 During the life cycle cycle, project management is accomplished through the use of processes such as: Initiating, planning, executing, controlling, and closing Many of these processes are iterative in nature because the project is being progressively elaborated LO 1 An Alternate View* Stage 1: Excitement – Euphoria Stage 2: Disenchantment Stage 3: Search for the Guilty Stage 4: Punishment of the Innocent Stage 5: Distinction for the Uninvolved *Author unknown but believed to have perished in stage 4 LO 1 LO 2 Pure project Functional project Matrix project LO 2 Advantages ◦ ◦ ◦ ◦ The project manager has full authority Team members report to one boss Shortened communication lines Team pride, motivation, and commitment are high Disadvantages ◦ ◦ ◦ ◦ LO 2 Duplication of resources Organizational goals and policies are ignored Lack of technology transfer Team members have no functional area "home" LO 2 Advantages ◦ ◦ ◦ ◦ A team member can work on several projects Technical expertise maintained in functional area Functional area is “home” after project completed Critical mass of specialized knowledge Disadvantages ◦ Aspects of the project that are not directly related to the functional area get short-changed ◦ Motivation of team members is often weak ◦ Needs of the client are secondary and are responded to slowly LO 2 LO 2 Advantages ◦ ◦ ◦ ◦ ◦ Better communications between functional areas Project manager held responsible for success Duplication of resources is minimized Functional “home” for team members Policies of the parent organization are followed Disadvantages ◦ Too many bosses ◦ Depends on project manager’s negotiating skills ◦ Potential for sub-optimization LO 2 Why Set Project Objectives To provide direction for project activities To enable measuring results against prior exceptions Resource usage (manpower, materials, etc.) ◦ ◦ LO 3 Schedule integrity Quality of work To determine specific goals which will provide maximum effectiveness of project activities Requirements for Project Objectives Achievable (time, resources, staff) Understandable (vs. complex) Specific (vs. general, vague statements) Tangible (“deliverables”) Measurable (resources, schedule, quality) Consistent (with strategy, programs, policies, procedures) Assignable (department or individual) LO 2 Example: D.U. Singer Project Title: Permanent Antiseptic Production StartUp Objectives: ◦ Develop a comprehensive plan for the production of a new, permanent antiseptic ◦ Complete development and testing of a manufacturing process that: Meets all current FDA, EPA, and OSHA regulations as well as internal specifications produces 95% yield of product (full packaged) at a level of 80% of full production goal of 10 million liters per year LO 2 B e carefu l o f th e jarg on ! LO 2 Statement of work (SOW): a written description of the objectives to be achieved Task: a further subdivision of a project ◦ Usually shorter than several months ◦ Performed by one group or organization Work package: a group of activities combined to be assignable to a single organizational unit LO 4 Project milestones: specific events on the project Work breakdown structure (WBS): defines the hierarchy of project tasks, subtasks, and work packages Activities: pieces of work that consume time ◦ Defined within the context of the WBS LO 4 LO 4 LO 4 Work Breakdown Structure Program: New Product Introduction 1.0 Project 1: Engineering Development 1.1 Task 1: Run pilot test 1.2 Task 2: Review process costs and efficiencies 1.3 Task 3: Prepare Capital Equipment List 2.0 Project 2: Market Survey 2.1 Task 1: Complete Market Survey 2.2 Task 2: Analyze Survey Results 2.3 Task 3: Prepare Marketing Plan LO 4 Work Breakdown Structure 3.0 Project 3: Manufacturing Start-up 3.1 Task 1: Install and Test New Equipment 3.2 Task 2: Establish Manufacturing Procedures 3.3 Task 3: Detailed Testing of Initial Output 4.0 Project 4: Sales Force Training 4.1 Task 1: Select Sales People 4.2 Task 2: Select Distributors 4.3 Task 3: Train Sales Force and Distributors LO 4 Charts are useful because their visual presentation is easily understood Software is available to create the charts Gantt chart: a bar chart showing both the amount of time involved and the sequence in which activities can be performed LO 4 LO 4 LO 5 A project is made up of a sequence of activities that form a network representing a project The path taking longest time through this network of activities is called the “critical path” The critical path provides a wide range of scheduling information useful in managing a project Critical Path Method (CPM) helps to identify the critical path(s) in the project networks A project must have: LO 5 well-defined jobs or tasks whose completion marks the end of the project; independent jobs or tasks; and tasks that follow a given sequence. CPM with a Single Time Estimate ◦ Used when activity times are known with certainty ◦ Used to determine timing estimates for the project, each activity in the project, and slack time for activities LO 5 CPM with Three Activity Time Estimates Time-Cost Models ◦ Used when activity times are uncertain ◦ Used to obtain the same information as the Single Time Estimate model and probability information ◦ Used when cost trade-off information is a major consideration in planning ◦ Used to determine the least cost in reducing total project time 1. 2. 3. 4. Identify each activity to be done and estimate how long it will take Determine the requires sequence and construct a network diagram Determine the critical path Determine the early start/finish and late start/finish schedule LO 5 Activity Designation Immed. Pred. Time (Weeks) Assess customer's needs A None 2 Write and submit proposal B A 1 C B 1 Obtain approval D C 2 Develop service vision and goals Train employees E C 5 Quality improvement pilot groups F D, E 5 Write assessment report G F 1 Develop a critical path diagram and determine the duration of the critical path and slack times for all activities. LO 5 Act. Imed. Pred. Time A None 2 B A 1 C B 1 D C 2 E C 5 F D,E 5 G F 1 A(2) B(1) D(2) C(1) F(5) E(5) LO 5 G(1) Activities on the critical path cannot be delayed without delaying the completion of the project There are two paths: A – B – C – D – F – G: 12 weeks A – B – C – E – F – G: 15 weeks Activity D can be delayed by up to 3 weeks without delaying the project The longest path is critical – why? LO 5 ES=4 EF=6 ES=0 EF=2 A(2) ES= 2 EF= B(1) 3 ES=3 D(2) EF=4 ES=9 ES=14 EF=14 EF=15 C(1) F(5) Hint: Start with ES=0 and go forward in the network from A to G. LO 5 ES=4 EF=9 E(5) G(1) Hint: Start with LF=15 or the total time of the project and go ES=4 backward in the EF=6 network from G to A. ES=0 EF=2 A(2) LS=0 LF=2 ES=2 EF=3 ES=3 EF=4 B(1) C(1) LS=2 LF=3 LS=3 LF=4 D(2) LS=7 LF=9 ES=4 EF=9 E(5) LS=4 LF=9 LO 5 ES=9 EF=14 ES=14 EF=15 F(5) G(1) LS=9 LF=14 LS=14 LF=15 ES=0 ES=2 EF=2 EF=3 A(2) B(1) LS=0 LS=2 LF=2 LF=3 ES=4 EF=6 D(2) ES=3 EF=4 LS=7 LF=9 C(1) ES=4 LS=3 EF=9 LF=4 E(5) Slack=(7-4)=(9-6)= 3 Wks ES=9 ES=14 EF=14 EF=15 G(1) F(5) LS=9 LS=14 LF=14 LF=15 LS=4 Duration=15 weeks LF=9 LO 5 Activity LO 5 Description Immed. Preds. A Build internal components - B Modify roof and floor - C Construct collection stack A D Pour concrete and install frame A, B E Build high-temperature burner C F Install pollution control system C G Install air pollution device D, E H Inspect and test F, G 2 A 2 4 E Start 3 B 4 D Start is a “Dummy” activity with 0 duration LO 5 F 2 C 3 H 5 G LO 5 ES LS Activity Duratio n Latest Start Activity Name Earliest Start EF Earliest Finish LF Latest Finish F A C E Start B LO 5 D H G Four paths in the network: Path Path Path Path LO 5 1: 2: 3: 4: Start Start Start Start – – – – A – C – F – H: 9 weeks A – C – E – G – H: 15 weeks A – D – G – H: 13 weeks B – D – G – H: 14 weeks Path 2 is critical A, C, E, G, and H are on the critical path and so they have 0 slack B is on path 4, so its slack is 15 – 14 = 1 D is on paths 3 and 4, so its slack is 15 – Max (13,14) = 1 F is on path 1, so its slack is 15 – 9 = 6 An activity can be delayed by its slack and not delay the project completion LO 5 A 0 H2 0 A 2 2 Slack=0 0 HStart 0 0 0 0 BB Start 0 H3 4 1 3 Slack=1 LO 5 C 2 H4 2 C4 2 Slack=0 FF 4 H7 13 10 3 E 4 HF 8 Slack=6 8 4 4 Slack=0 G DD 3 H7 8 GH 13 8 13 4 8 4 5 Slack=1 Slack=0 H 13 H 15 15 13 2 Slack=0 Great Valley General Hospital A Build internal components B Modify roof and floor C Construct collection stack D Pour concrete and install frame E Build high-temperature burner F Install pollution control system G Install air pollution device H Inspect and test LO 5 1 2 3 4 5 6 7 8 9 10 1112 13 1415 16 LO 5 LO 5 A-C-F-G: A-C-E-G: A-B-D-F-G: A-B-D-E-G: Paths A-C-F-G and A-B-D-F-G are both critical 38 35 38 35 LO 5 If a single time estimate is not reliable, then use three time estimates ◦ a = Optimistic (Minimum) ◦ b = Pessimistic (Maximum) ◦ m = Most likely Allows us to obtain a probability estimate for completion time for the project LO 5 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 LO 5 ET(A)= [3+4(6)+15]/6 T a sk A B C D E F G H I Im m e d ia te P re d e c e so rs N one N one A A C D B E ,F G ,H E x p e c te d T im e = LO 5 E x p e c te d T im e 7 5 .3 3 3 14 5 11 7 11 4 18 ET(A)=42/6=7 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 O p t. T im e + 4 (M o s t L i k e ly T im e ) + P e s s . T im e 6 T a sk A B C D E F G H I Im m e d ia te P re d e c e so rs N one N one A A C D B E ,F G ,H E x p e c te d T im e = LO 5 ET(B)= [2+4(4)+14]/6 E x p e c te d T im e 7 5 .3 3 3 14 5 11 7 11 4 18 ET(B)=32/6=5.333 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 O p t. T im e + 4 (M o s t L i k e ly T im e ) + P e s s . T im e 6 T a sk A B C D E F G H I Im m e d ia te P re d e c e so rs N one N one A A C D B E ,F G ,H E x p e c te d T im e = LO 5 ET(C)= [6+4(12)+30]/6 E x p e c te d T im e 7 5 .3 3 3 14 5 11 7 11 4 18 ET(C)=84/6=14 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 O p t. T im e + 4 (M o s t L i k e ly T im e ) + P e s s . T im e 6 Network Duration = 54 Days C(14) E(11) H(4) A(7) D(5) F(7) I(18) B (5.333) LO 5 G(11) Probability Exercise What is the probability of finishing this project in less than 53 days? p(t < D) t D=53 TE = 54 Z = LO 5 D - TE cp 2 A c tiv ity v a ria n c e , a T a sk A B C D E F G H I 2 = ( P e s s im . - O p tim . m 2 b O p tim istic M o st L ik e ly P e ssim istic 3 6 15 2 4 14 6 12 30 2 5 8 5 11 17 3 6 15 3 9 27 1 4 7 4 19 28 (Sum the variance along the critical path.) LO 5 6 ) V a ria n c e 4 16 4 1 16 2 = 41 p(t < D) t D=53 Z = TE = 54 D - TE cp 2 = 53 - 54 41 = -.1 5 6 p(Z < -.156) = .438, or 43.8 % (NORMSDIST(-.156)) There is a 43.8% probability that this project will be completed in less than 53 weeks. LO 5 LO 5 What is the probability that the project duration will exceed 56 weeks? p(t < D) TE = 54 Z = D - TE cp 2 = t D=56 56 - 54 41 = .3 1 2 p(Z > .312) = .378, or 37.8 % (1-NORMSDIST(.312)) LO 5 LO 5 LO 5 Two critical paths: A-C-F-G: var. = 11 8/9 = 11.89 A-B-D-F-G var. = 10 2/9 = 10.33 Take larger var. Probabilit Z y of Finishing D TE cp 35 38 2 LO 5 So prob 0.1922 11 . 89 in 35 Weeks 0 . 87 Basic assumption: Relationship between activity completion time and project cost Time cost models: Determine the optimum point in time-cost tradeoffs ◦ Activity direct costs ◦ Project indirect costs ◦ Activity completion times LO 6 1. 2. 3. 4. 5. Prepare a CPM-type network diagram Determine the cost per unit of time to expedite each activity Compute the critical path Shorten the critical path at the least cost Plot project direct, indirect, and total-cost curves and find the minimum-cost schedule LO 6 LO 6 LO 6 LO 6 Assumes indirect cost is a constant $10 up to 8 days and increases $5/day thereafter 8 days is lowest total cost LO 6 Four paths in the network: Path Path Path Path LO 6 1: 2: 3: 4: Start Start Start Start – – – – A – C – F – H: 9 weeks A – C – E – G – H: 15 weeks A – D – G – H: 13 weeks B – D – G – H: 14 weeks Path 2 is critical Assume $0 indirect costs Desire to crash this project by two weeks at the smallest direct cost Act. NT CT NC CC CC/WK CP? A 2 1 22,000 22,750 750 Y B 3 1 30,000 34,000 2000 N C 2 1 26,000 27,000 1,000 Y D 4 3 48,000 49,000 1,000 N E 4 2 56,000 58,000 1,000 Y F 3 2 30,000 30,500 500 N G 5 2 80,000 84,500 1,500 Y H 2 1 16,000 19,000 3,000 Y Total: 308,000 to complete the project in 15 weeks – called the normal cost LO 6 LO 6 Select the activity with smallest crash cost per week that is on the critical path – activity A at a cost of $750 Start – B – D – G – H is also critical (14 wks) Crash G by 1 week at a cost of $1,500 to reduce the project by an additional week (vs. crashing C and D at a combined cost of $2,000) Cost to complete project in 13 weeks = $308,000 + 750 + 1,500 = $310,250 In addition to scheduling each task, must assign resources Software can spot over-allocation ◦ Allocations exceed resources Must either add resources or reschedule ◦ Moving a task within slack can free up resources LO 1 Actual progress on a project will be different from the planned progress ◦ Planned progress is called the baseline A tracking Gantt chart superimposes the current schedule onto a baseline so deviations are visible Project manager can then manage the deviations LO 1