Transcript Slide 1
Injectronics Challenges and Opportunities in Remanufacturing Transportation Electronics and Mechatronics 交通电子产品 在再制造领域的机遇与挑战 Presenter – Rex Vandenberg (Managing Director) 发言人——Rex Vandenberg （Injectronics 总裁） Challenges and Opportunities in Remanufacturing Transportation Electronics and Mechatronics Population Remanufactured / Remanufacturing再生产与 Land Size 在生产 What is ?什么是再生产？ Who is ? 谁来做？ Why ? 为什么要这样？ How to ? 如何实现？ Future Challenges and Opportunities 未来的机 遇与挑战 Injectronics Remanufacturing Solutions for Transportation Electronics What is Remanufacturing? 什么是“再生产“？ A process designed to restore a failed component back to original ( or upgraded) specifications. “再生产”是将一个受损零件恢复到 原始状态（或升级）的过程。 Remanufacturing Solutions for Transportation Electronics What is Remanufacturing? 什么是“再生产“？ Usually done in Batches/Volume (as opposed to a one of repair) 相对于单个维修而言，“再生产”通 常是批量进行的。 Remanufacturing Solutions for Transportation Electronics What is Remanufactured 可再生产的器件 ECM + PCM 发动机控制 模块 Air meters 进气流量传 感器 Body Control 车身控制模块 Climate control 空调系统控制 Transmission 变速箱控制模 块 Instrumentation 仪表盘 Remanufacturing Solutions for Transportation Electronics Cruise Control 定速巡航模块 ABS 防抱死刹车系统 What is Remanufactured 可再生产的器件 Diesel Control Modules 柴油机控制模块 Interior Command Centres 中控台 PSG Module 柴油泵控制模块 Transmission Control Modules 变速箱控制模块 Remanufacturing Solutions for Transportation Electronics Electronic Power Steering 电子助力转向系统 Info displays 信息显示 Sensors 传感器 Powertrain 动力传动 Used in all areas 全方位应用 Body Control 车身控制 Electronic Control Modules 电子控制模块 Air, Fuel, Ignition Control 进气，燃油和点火控制 Increasing Use 趋向广泛使用的系统 ABS/ etc/ ESP Modules 防抱死模块/电子稳定控制模块 Body Control Module 车身控制模块 Instrumentation 仪表 Throttle Bodies 节气门体 Adaptive Cruise Control 自适应巡航控制 Hybrid / Electric cars混合燃料/电动汽车 Brake by wire 线传制动 Lane Departure 车道偏离警示 Entertainment / Sat Nav 休闲/卫星定位系统 Injectronics Remanufacturing Solutions Solutions for for Remanufacturing Transportation Electronics Electronics Transportation Who is Remanufacturing? 谁来做“再生产”？ Aftermarket – selling through Parts stores 售后市场——通过零部件商店销售 Remanufacturing Solutions for Transportation Electronics Who is Remanufacturing? 谁来做“再生产”？ OE – Tier 1,2 and Vehicle manufactures, 原厂件——各级分销商和车辆制造商 Remanufacturing Solutions for Transportation Electronics OE & Tiers opportunity 原厂件和分销商的机会 Warranty testing programs 保修测试程序 Warranty / Extended Warranty Replacement 保 修/延长保修的替代产品 Software / Hardware Updates 软硬件升级 Root cause analysis 根本原因分析 Remanufactured programs 再生产程序 Remanufacturing Solutions for Transportation Electronics OE & Tiers opportunity 原厂件和分销商的机会 Financial alternative to new $ 更经济的替代品 Supply Time 供货期 Obsolete Products Replacement 替代过时产品 Green Legislation 环保法规 Remanufacturing Solutions for Transportation Electronics Why Remanufacture? 为什么要“再生产”？ Environmental benefits achieved.保护环境 Reduction in new manufacturing =Reduces landfill 减少生产新品 = 减少垃圾填埋 Reduced energy consumption 降低能源消耗 Substantial cost savings节省替代费用 Remanufacturing Solutions for Transportation Electronics Why Remanufacture? 为什么要“再生产”？ Supply efficiencies “End of production” continual supply Reduced “all time buy” inventories Reduced need for inefficient small batch production runs. Reduced vulnerability to sub component suppliers 供货效率 停产产品的可持续供货 减少购货库存 减少低消耗、小批量产品的需求量 减少不稳定的零件供货商 Remanufacturing Solutions for Transportation Electronics Why Remanufacture? 为什么要“再生产”？ Customer Demand Becoming widely accepted throughout industry. Compliments new product programs Enhances long term customer loyalty for ageing vehicles Accepted in warranty replacement programs. 消费者需求 正广泛的被业内接受 关注新产品 增强老款车的客户忠诚度 可以保修更换 Remanufacturing Solutions for Transportation Electronics Remanufacturing Process “再生产”过程 Logistics 运输 Reject 拒绝 Customer 顾客 Pre test 预测试 Cleaning 清洁 Root Cause analysis 故障原因分析 Packaging 包装 Assembly 组装 Remanufacturing Solutions for Transportation Electronics Dismantling 拆解 Remanufacture 维修 Testing 测试 Remanufacturing Process “再生产”过程 Research and Development 研发阶段 Population Initial Investigation 调研 Land Size Failure modes 失效模式 Project Specifications 项目计划 Information Collecting 信息采集 Reverse Engineering 逆向工程 Injectronics Remanufacturing RemanufacturingSolutions Solutions Solutionsfor for for Remanufacturing Transportation TransportationElectronics Electronics Electronics Transportation Remanufacturing Process “再生产”过程 Research Population and Development研发阶段 Software Land Size engineering 软件工程 Component Replacement 部件替代 Testing Processes 测试过程 Jigs / Fixtures Design 设计卡具或特定工具 Testing Processes 测试过程 Design and validation of remanufacturing process 设计和验证再生产程序 Ongoing root cause analysis 持续的失效分析 Injectronics Remanufacturing RemanufacturingSolutions Solutions Solutionsfor for for Remanufacturing Transportation TransportationElectronics Electronics Electronics Transportation Test Equipment测试设备 Virtual Automotive Simulator Population 可视化汽车模拟仪 Size between a P.C and a Device An Land interface Under Test 电脑和待测设备的交互界面 Drives Component on the bench 在测试台上实现器件的驱动 Stimulates inputs and monitors outputs and compares to previously recorded results of reference units. 模拟输入，监控输出 Remanufacturing Solutions for Transportation Electronics Population Land Size Injectronics Remanufacturing Remanufacturing Solutions Solutions for for Transportation Transportation Electronics Electronics Temperature/ Vibration testing 温度和震动实验 Population Land Size Remanufacturing Solutions for Transportation Electronics Dismantling 拆解 • Physical 机械 • Heating 热力 • Chemical 化学 Remanufacturing Solutions for Transportation Electronics Dismantling拆解 Remanufacturing Solutions for Transportation Electronics Dismantling 拆解 Remanufacturing Solutions for Transportation Electronics Conformal coating removal & Preparation 清除胶体和维修 Conformal coating removal 清除覆盖胶体 Old wire removal 移除原有连线 Pad preparation 修理焊盘 Remanufacturing Solutions for Transportation Electronics Software Challenges 软件挑战 -Serial Data Interpretation 串行数据分析 - Immobilizer bypassing 防盗破解 - ECM Output / Component Activation 执行器驱动测试 - ECM Input serial read back ( live data ) 环境变量读取 - Fault code reading 读取故障码 - Fault code clearing 清除故障码 - Hardware / Software identification 软硬件识别 - Software updating / re-flashing 软件升级/再烧写 -Resetting / unlocking 复位/解锁 Remanufacturing Solutions for Transportation Electronics Why do electronics fail ? 为什么电子产品会失效？ Injectronics Remanufacturing Solutions for Remanufacturing Solutions for Transportation Electronics Transportation Electronics Failure Modes 失效模式 Remanufacturing Solutions for Transportation Electronics Fine wire bonding 机械手焊接 Remanufacturing Solutions for Transportation Electronics Fine wire bonding 机械手焊接 Remanufacturing Solutions for Transportation Electronics Replacement Components 器件替代 Population Generic Land but Size Obsolete 普通但过时的器件 Custom made / unobtainable 顾客自制的或难获得的器 件 Remanufacturing Solutions for Transportation Electronics Replacement Components 器件替代 Remanufacturing Solutions for Transportation Electronics 30 Replacement Components 器件替代 Remanufacturing Solutions for Transportation Electronics Replacement Components 器件替代 Remanufacturing Solutions for Transportation Electronics Replacement Components 器件替代 Remanufacturing Solutions for Transportation Electronics Replacement Components 器件替代 Remanufacturing Solutions for Transportation Electronics Replacement Components 器件替代 Remanufacturing Solutions for Transportation Electronics 26 Future opportunities 未来的机遇 Population Land Size Future Hybrids 混合动力车 2 Million on the road Est 30% of sales by 2015 至2015年，估计200万上路，约占销售的30% Remanufacturing Solutions for Transportation Electronics Company Profile 公司简介 Established 1983 建立于1983年 Hallam, Melbourne 位于澳大利亚墨尔本哈 拉姆地区 Quality endorsed company 质量认证企业 Remanufacturing Solutions for Transportation Electronics Company Profile 公司简介 Exporting to several countries including Europe, USA, Asia, UK, China, Africa, Mexico 出口欧洲、美洲、亚洲等多个国家和地区 Committed to Research and Development for future technology 致力于研发未来科技 10% of staff employed in Research and Development 研发人员占总员工的10% Remanufacturing Solutions for Transportation Electronics Working together We all have an obligation towards Recycling 我们致力于循环再生利用。 By helping and working with each other we can increase the acceptance of recycling / remanufacturing.通过互帮互 助，我们提高了公众对循环再生和“再 生产”品的认识度。 Injectronics Remanufacturing RemanufacturingSolutions Solutions Solutionsfor for for Remanufacturing Transportation TransportationElectronics Electronics Electronics Transportation Injectronics Challenges and Opportunities in Remanufacturing Transportation Electronics and Mechatronics 交通电子和机电一体化 在再制造领域的机遇与挑战 Presenter – Rex Vandenberg (Managing Director) 发言人——Rex Vandenberg （Injectronics 总裁）