OneProd-EAGLE success story
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Transcript OneProd-EAGLE success story
SUCCESS STORY
CHEMISTRY
OSIRIS / SOLVAY, Roussillon Platform,
FRANCE
Speaker name - Company
xx/09/2013
THE CONTEXT
OSIRIS: Condition Monitoring Service
Chemical plant (SOLVAY Roussillon)
Interested in wireless capabilities:
Raw material for cigaret filters
a first project as a showroom for the whole plant
Test on machines monitored offline for data
comparison
WORKSHOP DESCRIPTION
x2
x2
x2
50m
DEMAND KEY POINTS
Critical machines +/- 50g
Low frequency analysis capabilities
ATEX Zone 2
Sensors installed under a cover: need for reliable communication
Capabilities to easily and quickly change sensors from one machine to its
spare
OUR SOLUTION: Gateway positioning
4
1
3
50m
2
x
Gateway positions
Tested
x
Best compromise
OUR SOLUTION
Gateway positioned in the middle of the workshop with omnidirectionnal
antenna
Total of 12 tri axial sensors installed
Good communication with all sensors, including those under the cover of
the wringer
TEMPORARY ARCHITECTURE
3G
Obstacles
Emerson wireless network already onsite but lot of troubles at Wireless
network connection to the facility network: Strong resistance from IT guy
to new wireless solutions!!
ACOEM strength:
Very opened and clear talk with IT crew on ISA100.11a at a pre
sales step.
Capabilities to work on a temporary architecture without connection
to the facility network for fast deployment with remote 3G access to
the XPR server
CONCLUSION & KEY SUCCESS FACTORS (1/2)
The solution:
Ease of installation
-
Easily expandable solution
-
Showroom for the chemical whole plant
Other machines to monitor in the same workshop in a first step
Other workshops and production lines to monitor
Communication capabilities
-
mounting / unmounting for maintenance operation
All installation tests performed successfully < 1 day with 3 different gateways
location, antenna direction…
Triaxial sensor + T° with capabilities to communicate parameters to the control
room by OPC through XPR
SUPERVISION for the access by the end customer to the condition monitoring
information
Reliable wireless protocol: even under the cover the signal is transmitted!
CONCLUSION & KEY SUCCESS FACTORS (2/2)
Customer relationship:
Long term relationship with our customer OSIRIS: Ease to have a first
project with a new product
Strong interest in the solution from both our customer (OSIRIS Expert) and
the end customer (SOLVAY): Very good local support