Transcript ppt - NANOPURE INC

NANOPURE INC
Engineering and Pyrolysis Consultant & Manufacturers
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Consultant and manufacturer in :
– Sugar plant boiler consultants
– Boiling house ,Overhead Cranes Gantries Various Raw material carriers
manufacturing .
– Pyrolysis plant consultants and manufacturing.
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D-U-N-S number for Nanopure inc: 863445205
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Nanopure inc is D & B and CRISIL Rated company.
NANOPURE INC - Organization family
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Nanopure Inc Management Team credentials
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Mr. BHUPENDRA MISHRA
(PROMOTOR & HEAD OF PROJECT & OPERATION MANAGEMENT)
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Mr. Bhupendra Mishra is Chief Promoter Heading Projects and Operations at Nanopure.Inc.Prior to
assuming his current role he had been holding key roles in both Project and operations with companies
like, Walchandnagar Industries,ACC Cements ,Balarampur Chini mills and Renuka sugars.He has more
than 31 years of experience in Sugar and Cement Project Commissioning.
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MR. MAKARAND GODBOLE
(MENTOR & HEAD OF DESIGN & TECHNICAL SUPPORT)
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Mr. Makarand G Godbole is Chief Mentor Heading Mechanical Designing Team at Nanopure Inc.Prior to
this he was associated with Walchandnagar industries and Korba Super Thermal Power Plant . He was
Heading Boiler design department –and was General Manager for Design & Technical support. With
Total experience of more than 36 Years of designing all type of boilers , heat recovery system , furnaces ,
oil & gas fired burning system he brings in the right kind of mechanical design guidance required.
NANOPURE INC - Organization family
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Mr.NISHANT MISHRA
(MANAGING PARTNER & HEAD OF ELECTRICAL & AUTOMATION DIVISION)
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Nishant is Managing Partner & Project Co-ordinator for Automation at Nanopure Inc. Prior to this he was working as
Lead Engineer at General Electric-Transportation He hold a Expertise in Embedded system design. He holds a Master
degree in Embedded system & bachelor's in Electronics Engineering.
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Mr.PRASHANT MISHRA
(JOINT MANAGING PARTNER , HEAD OF MARKETING & PROCESS EXPERT)
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Prashant is Joint Managing Partner & Head of Marketing & Process at Nanopure Inc. He is having expertise in process of
waste materials recycling technology & Pyrolysis . He was involved in the formation of this company. He holds M. Tech
(Bio-Engineering) MBA (Marketing) and pursing doctorate in industrial and project management.
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Mr.SHASHANK MISHRA
(PARTNER , HEAD OF ERECTION-COMMISSIONING & PRODUCTION)
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Shashank is Partner & Coordinator for erection & commissioning at Nanopure Inc. He is responsible for erection and
commissioning of Pyrolysis Plants. He has completed his mechanical engineering and pursuing his MBA in production.
NANOPURE INC PLASTIC PYROLYSIS PROJECT
 Pyrolysis plant falls under following categories of
industrial projects:
–Waste to energy project
–Waste plastic and tire pollution control
equipment
–Renewable energy project
–Petrochemical
NANOPURE INC PLASTIC PYROLYSIS PROJECT
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INTRODUCTION TO TECHNOLOGY :
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The plastic waste recycling process takes place through the catalytic de-polymerization &
transformation inside the vessel for de-polymerization occurs in absence of air.
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Plastic waste is decomposed & converted into liquid fuel, synthetic gas and charcoal. Technology is
technically feasible, economically, viable and profitable.
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Technology requires special type plant and machinery. The operating procedure is defined and safe .The
number of employees is less and
industrial safety and fire fighting standard solutions and our
technicians are providing practical training operators for safe and efficient operation .
NANOPURE INC PYROLYSIS TECHNOLOGY
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IMPORTANT FEATURES OF OUR PLANT -
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We have provided appropriate control systems to control the de-polymerization process.
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1) Temperature control
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2) Pressure control
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3) Feed control and charcoal removal system
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Our team along with qualified and experienced persons and continuous cooperation we are
leading consultants for Pyrolysis technology in India.
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We follow quality systems for manufacture of the plant and machinery and the services of
reliable & experienced subcontractors and suppliers .
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The implemented innovations and experience gained in the previous operations of the Depolymerization systems and have contributed to greater satisfaction to our Customers.
NANOPURE INC PLASTIC PYROLYSIS PROJECT
PROCESS FLOW DIAGRAM
NANOPURE INC PLASTIC PYROLYSIS PROJECT
RAW MATERIALS
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The recyclable waste includes raw materials which are mainly polyolefin's, i.e. polyethylene (PE) and
polypropylene (PP). They are numerous kinds of waste, from everyday use products to specialized utility
products, e.g.:
– Disposable sacks and shopping bags
– Packaging used for cleansers, cleaning products and cosmetics
– Parts of foodstuffs packaging,
– Parts of household appliances,
– Parts of radio and TV equipment
– Parts of children toys
– Parts of computer and office equipment
– Plastic containers, tanks, parts of piping and insulation of cables
– Parts of industrial textiles
– Parts of motor vehicles e.g. bumpers, dashboard, battery casings etc.
NANOPURE INC PLASTIC PYROLYSIS PROJECT
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SPECIFIC REQUIREMENT MATERIALS –
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The raw materials used for de-polymerization process taking place in the catalytic technology system
should meet the following requirements so that the final product could comply with the required quality
standards
– mineral impurities are admissible (sand, dust, glass, small metal parts)
– impurities such as water are admissible
– any overprint on waste plastic packaging is acceptable
– packages in various colors, different structure and thickness may be processed together
– it is possible to process simultaneously various forms of used PE and PP products
– polypropylene may be blended with polyethylene in various proportions
– plastic films with aluminum depositions are acceptable
– any impurities of other plastic materials and other organic compounds which contain chlorine, nitrogen, sulphur
and carbonyl groups are unacceptable.
NANOPURE INC PLASTIC PYROLYSIS PROJECT
 MATERIAL BALANCE:
 1) Raw Input materials 100%
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2) Processed Output materials:
– Synthetic oil: 60-70 %~
– Synthetic Gas: 10 to 15%~
– Charcoal: 10 to 15%~
– Water: 5 to 10 % ~
~ The percentage given represents average values according to the amount of
impurities contained in input materials
NANOPURE INC PLASTIC PYROLYSIS PROJECT
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FINAL PRODUCT:
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The final product of the catalytic transformation taking place in the catalytic Depolymerisation
Technology system is liquid fuel. In trade it is found under the following name:
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The final blend of hydrocarbons is used in the petroleum
industry to produce fuels, in
household heating applications and as a raw material to manufacture other chemical products
(paraffin, pastes, grease, separating fluids).
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According to the results of detailed analysis of the final product carried out by recognized laboratories:
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The product does not contain sulphur and chlorine for many sectors of industry but
hydrocarbons.
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It does not contain significant quantities of aromatic compounds (no benzene detected)
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It does not contain any compounds composed of carbonyl and alcohol groups.
composed of
NANOPURE INC PLASTIC PYROLYSIS PROJECT
SCOPE OF SUPPLY – Feeding system
– Pyrolysis reactor system
– cyclone separator
– wax removal & heating system
– Dual fuel firing Hot air generator (Heating system )
– Vapour condensing system
– Oil receivers
– Exhaust pipe line
– Induced draft fan and force draft fan
– Flue gas scrubbing system
– Oil Filter And de sulphirizating system
– cooling tower
– chimney
– Gas collection system
– eletrical and control system
– DG set for emergency power
– insulation arrangement
Raw Material Recommendations
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Due to their relatively low cost, ease of manufacture, versatility, and imperviousness to water, plastics are used in an
enormous and expanding range of products, from paper clips to spaceships. They have already displaced many traditional
materials, such as wood, stone, horn and bone, leather, paper, metal, glass, and ceramic, in most of their former uses.
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A chair made with a polypropylene seat.
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Polyester (PES) – Fibers, textiles.(not recommended as reused in textiles)
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Polyethylene terephthalate (PET) – Carbonated drinks bottles, peanut butter jars, plastic film, microwavable
packaging.(not recomemded as used in botteling)
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Polyethylene (PE) – Wide range of inexpensive uses including supermarket bags, plastic bottles.(recommeded for prolysis)
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High-density polyethylene (HDPE) – Detergent bottles, milk jugs, and molded plastic cases. (recommeded for prolysis)
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Polyvinyl chloride (PVC) – Plumbing pipes and guttering, shower curtains, window frames, flooring. (not recommeded for
prolysis)
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Polyvinylidene chloride (PVDC) (Saran) – Food packaging. (Not recommeded for prolysis)
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Low-density polyethylene (LDPE) – Outdoor furniture, siding, floor tiles, shower curtains, clamshell packaging.
(recommeded for prolysis)
Recommendations cont’d
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Polypropylene (PP) – Bottle caps, drinking straws, yogurt containers, appliances, car fenders (bumpers), plastic pressure
pipe systems. (recommeded for prolysis)
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Polystyrene (PS) – Packaging foam"peanuts", food containers, plastic tableware, disposable cups, plates, cutlery, CD and
cassette boxes.(not recommeded as expensive and reused in industry)
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High impact polystyrene (HIPS) -: Refrigerator liners, food packaging, vending cups. .(not recommeded as expensive and
reused in industry)
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Polyamides (PA) (Nylons) – Fibers, toothbrush bristles, tubing, fishing line, low strength machine parts: under-the-hood
car engine parts or gun frames. .(recommeded for pyrolysis)
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Acrylonitrile butadiene styrene (ABS) – Electronic equipment cases (e.g., computer monitors, printers, keyboards),
drainage pipe. .(recommeded for pyrolysis)
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Polyethylene/Acrylonitrile Butadiene Styrene (PE/ABS) – A slippery blend of PE and ABS used in low-duty dry bearings.
.(recommeded for pyrolysis)
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Polycarbonate (PC) – Compact discs, eyeglasses, riot shields, security windows, traffic lights, lenses.
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Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) – A blend of PC and ABS that creates a stronger plastic. Used in
car interior and exterior parts, and mobile phone bodies.(recommended but expensive)
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Polyurethanes (PU) – Cushioning foams, thermal insulation foams, surface coatings, printing rollers (Currently 6th or 7th
most commonly used plastic material, for instance the most commonly used plastic in cars). Recommended but
expensive)
Pyrolysis oil applications.
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Pyrolysis oil applications
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Current focus is on boiler applications from 1 MW to 20 MW. Pyrolysis oil combustion in a
boiler or furnace for heat and/or electricity generation is the most simple and
straightforward application. Pyrolysis oil can replace both heavy and light fuel oils in
industrial boiler applications, but it can also replace natural gas. These companies can
now design, supply and guarantee burners using pyrolysis oil and meet the stringent Dutch
emission limits.
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Possible future pyrolysis oil applications:
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R&D is going on for application on stationary diesels and gas turbines.
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Pyrolysis oil for chemical applications
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Automotive applications
Uses of pyrolysis oil
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Pyrolysis oil & Wax manufactured by us is at par with specifications of LDO.
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Typical industrial applications of pyrolysis oil as a fuel:
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Boilers
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Furnaces
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Hot Water Generators
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Hot Air Generators
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Thermic Fluid Heater
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Electric Generators (mixed with 50% diesel)
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Diesel Pumps(mixed with 50% diesel)
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Pyrolysis oil specification:
Density 0.8430 gm/ml, calorific value 11300 kcal
SUBSIDIES ON PLASTIC DEPOLYMERISATION PLANT
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MINISTRY OF SCIENCE AND TECHNOLOGY OFFERS SUBSIDY 30 % TO 50 % AFTER PLANT
INSTALLATION AND COMMISISIONING
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DISTRICT INDUSTRY CENTRE OFFER SUBSIDY ON TAXES AND ELECTRICITY FOR 7 YEARS.
RAW MATERIAL AVAILABILITY
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Global plastic production has increased from 5 million tons in the 1950s to over 250
million tons in 2006 and still increasing.
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There is ample raw material available in large quanitities and still increasing day by
day.
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Waste municipal plastic waste
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Paper mill plastic
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Scrap vendors
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Automobiles factories you can get large quantities of ABS
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Plastic and wire industries
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Scrap plastic waste from various
NANOPURE INC PLASTIC PYROLYSIS PROJECT
 COST PRICE WITH BREAK UP OF PRICE 
Supply , erection & commissioning of the 5TPD Continuous PLASTIC Pyrolysis
plant for waste plastic including one year annual maintenance contract
providing technical support
for
to maintain your plant for operation . we are
hereunder giving our detailed offer with terms and conditions for your
placement of order along with payment terms  Our best competitive FOR price for supply of all plant & machineries including
one year AMC as per annexure A attached for 5 TPD plant ( scope of supply ) –
Rs 11500000.00 (Rs one corers & fifteen lakh only ) plus taxes & duties extra as
applicable at the time of dispatch and freight extra as applicable .
NANOPURE INC PLASTIC PYROLYSIS PROJECT
Topics covered in Training the plant operators –
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Plant cleaning
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Important Safety measures
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Training for agglomerations/dust separator/extruder/drier
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Standard operating procedure
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Feeding Procedures - Catalyst mixing
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Safety measures for damper adjustments
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Removal of wax, moisture trap and gas cyclone on regular intervals
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Running plant on optimum fuel to save cost
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List of spares which have to be kept and modifications required
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Knowledge for antifreeze agents and oil deodorisers
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Cleaning of sparkler filters and centrifuges
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All the trainee’s will be under supervision of our team for 10 Days.
NANOPURE INC PLASTIC PYROLYSIS PROJECT
 Questions?
 Email us AT: [email protected]
 call us @ 08806668523, 09321601788, 09371522233