Transcript references

PORT CRANES
G.B. Dubini
Worldwide Customers
Xiamen International Container Terminal
SINTERMAR
Nanhai International Container Terminal
Main Activity

New Cranes

Cranes Retrofit

Solutions
REFERENCES
Xiamen International Container Terminal
• 6 x STS
• 6 x RTG
Hutchisons Ports Holding (Hong Kong)
World’s Largest Port Operator
Xiamen International Container Terminal (XICT)
XICT – 2xSTS Cranes
XHCT – 4xSTS Cranes
REFERENCES
SPMP-XICT Quayside Crane description
OEM:
Ender User:
Shanghai Port Machinery Plant (SPMP)
Xiamen International Container Terminal (XICT)
Crane Type:
post – panama quayside container crane
Loading Weight Rated: 65 tons
Boom height:
43meters
Boom Length:
63meters
Hoist Speed:
180meters/Min no_load and 75meters/Min full_load
Trolley speed:
180meters/min
Gantry speed:
45meters/min
Boom Duty cycle :
7minutes / single way
Power Rated
Hoist Motor (2 sets):
Trolley Motor(2 sets):
Boom Motor:
Gantry Motor(24sets):
Automation Feature:
Host PLC:
Field Bus:
SM-APP Lite:
460Vac/560kW/860Amp/50Hz/992Rpm
460Vac/110kW/180Amp/50Hz/1450rpm
460Vac/315kW/490Amp/50Hz/1450rpm
460Vac/15kW/34Amp/50Hz/1470rpm
GE I- PAC 30 system
Profibus DP
Constant HP Hoist Control,
Hoist brake realise
position monitor for Hoist and Trolley,
Soft Limit switch protection for Hoist and Trolley
Xiamen Haitian International Port Co., (XHCT)
XICT
6 x RTG’s
REFERENCES
SPMP-XICT RTG Crane description
OEM:
Ender User:
Shanghai Port Machinery Plant (SPMP)
Xiamen International Container Terminal (XICT)
Crane Type:
4WD-RTG crane
Loading Weight Rated: 41.5 tons
Hoist Speed:
55meters/Min no_load and 23meters/Min full_load
Trolley speed:
70meters/min
Gantry speed:
90meters/min
Power Rated
Hoist Motor:
Trolley Motor:
Gantry Motor(4sets):
Automation Feature:
Host PLC:
Field Bus:
SM-APP Lite:
400Vac/210kW/400Amp/50Hz/800Rpm
400Vac/30kW/55.71Amp/50Hz/1470rpm
400Vac/30kW/55.71Amp/50Hz/1470rpm
GE I- PAC 30 system
Profibus DP
Constant HP Hoist Control,
Hoist brake realise
position monitor for Hoist and Trolley,
Soft Limit switch protection for Hoist and Trolley
CT China’s 1st AC STS Crane - ZPMC

Shanghai Longwu Port

ZPMC constructed it in 2001

Unidrive Size 5

DB resistor system

Hoist/Gantry share one drive

Trolley/Boom share one drive

Digital Lock for two hoist
motors in tandem
AC Floating Crane
ZPMC---1600T Float Crane
Main Hoist：2*480KW
Aux Hoist1：210KW
Aux Hoist2：110KW
Boom：2*480KW
Unidrive Classic Size5
Field Bus：Profibus DP
REFERENCES
Main characteristics
• Hoisting capacity : 60 Ton.
• Hoisting speed :
- with rated load : 75 m/min
- without load : 150 m/min
• Trolley sp eed : 180 m/min
• Gantry speed : 45 m/min
REFERENCES
Main characteristics
• Hoisting capacity : 60 Ton.
• Hoisting speed :
- with rated load : 75 m/min
- without load : 150 m/min
• Trolley sp eed : 180 m/min
• Gantry speed : 45 m/min
SHIP TO SHORE CRANE
Main characteristics
• Hoisting capacity : 50 Ton.
• Hoisting speed :
- with rated load : 90 m/min
- without load : 220 m/min
• Trolley sp eed : 150 m/min
• Gantry speed : 50 m/min
SHIP TO SHORE CRANE
The solution
HOIST : 2 Motors 190kW
- MENTOR M825R - MD29
TROLLEY : 4 Motors 23kW
- MENTOR M420R - MD29
BOOM : 1 Motor 110kW
- MENTOR M350R - MD29
GANTRY : 8 Motors 25kW
- MENTOR M550R - MD29
SHIP TO SHORE CRANE
DRIVER’S CAB
ELECTRICAL EQUIPMENT ROOM
OP27
OP27
GANTRY
COUNTRY SIDE
CHEKER CAB
GANTRY
SEA SIDE
SPREADER
CUBICLE
MAIN PLC
S7 - 315
I/O
I/O
I/O
I/O
PROFIBUS
MENTOR II
MENTOR II
M825R
DC MOTORS HOIST 190kW
MENTOR II
M350R
MENTOR II
M420R
DC MOTOR BOOM 110kW
MENTOR II
M550R
DC MOTORS
TROLLEY 4 x 23kW
DC MOTORS
GANTRY 8 x 25kW
N. 2 RTG Cranes (New)
E-room with drives/PLC/PC
CMS/DGPS/RIS.GA + new
driver seat
SHIPLOADER
Babcok & Brown
7,200 ton. per hour
REFERENCES
Motor 1
TELESCOPIC CHUTE
55kW
BOOM HOISTING
500kW
BOOM SHUTTLE
55kW
Motor 28
GANTRY
28x5,5kW
Main Activity

New Cranes

Cranes Retrofit

Solutions
REFERENCES
N. 2 STS Cranes retrofitted
(new drives)
DC Retrofit STS Crane

Qingdao Port：DC M-G STS Retrofit

M1200R / M350R / MD29 / FXM5 / M45

M1200R for Hoist and Gantry

M350R for Trolley and Boom
REFERENCES
HIT – Hutchisons Int’l Terminal
@ Hong Kong
AC Sinewave Regen
N. 7 STS Cranes retrofitted
(new drives + new PLC/PC
+ new CMS + new driver
cabin)
N. 8 RMG Cranes retrofitted
(new electrical cabin + new
drives + new PLC/PC + new
driver cabin + DGPS)
N. 3 RTG Cranes retrofitted
(new electrical cabin
+ new drives
+ new PLC/PC/CMS
+ new driver cabin
+ DGPS + RIS.GA.)
N. 1 MHC Crane retrofitted
(new drives + new PLC + new HMI)
N. 3 STS Cranes retrofitted
(new electrical cabin + new drives
+ new PLC/PC/CMS + new driver cabin)
N. 4 RMG Cranes retrofitted
(new electrical cabin + new drives
+ new PLC/PC/CMS + new driver cabin)
N. 6 STS Cranes
retrofitted
(new drives +
new PLC + HMI
new driver cabin)
Operator Cabin
N. 2 STS Low Profile Cranes
retrofitted
(new PLC + HMI + new drives)
N. 4 RTG
(new electrical cabin + new drives
+ new PLC/PC/CMS + new driver cabin
+ DGPS + RIS.GA.)
N. 2 STS Cranes
retrofitted
(new PLC +
HMI +
new drives)
sintermar
N. 1 STS Crane retrofitted (new drives + new PLC + HMI)
AC Jib Crane

ShanTou：N. 2 Bulk Cranes

Unidrive Classic

2*UNI5401

UNI3405

UNI3403

UD51

UD70

Digital lock
N. 1 Bulk Cranes with grab
(new drives + new PLC
+ new driver cabin)
Main Activity

New Cranes

Cranes Retrofit

Solutions
RIS.GA. – Fuel saving features
On the RTG (Rubber Tyre Gantry) cranes the power supply is made by
Diesel Generator. This generator supply all the equipments on the crane, so
all the motors and PLC, lights and other auxiliary devices.
RUBBER TYRED GANTRY CRANE
Main characteristics
Hoisting capacity : 35 Ton.
Hoisting speed :
- with rated load : 23 m/min
- with no load : 45 m/min
Trolley speed : 52 m/min
Gantry speed : 135 m/min
RUBBER TYRED GANTRY CRANE
HOIST : 1 Motor 160kW
- MENTOR M550R - MD24
TROLLEY : 2 Motors 12,5kW
- MENTOR M105R - MD24
GANTRY : 4 Motors 30kW
- 2 MENTOR M350R - MD24
AUTOMATION : PLC S7-315
MMI : 2 OP27
FIELDBUS : PROFIBUS
RUBBER TYRED GANTRY CRANE
DRIVER’S CAB
ELECTRICAL EQUIPMENT ROOM
OP27
MP370
DIESEL PLC
S7 - 300
GANTRY
DIESEL SIDE
GANTRY
CABIN SIDE
SPREADER
CUBICLE
MAIN PLC
S7 - 315
I/O
I/O
I/O
PROFIBUS
MENTOR II
MENTOR II
MENTOR II
MENTOR II
TRACK DRIVER SYSTEM
PC
GPS
M550R
M105R
M350R
MODEM
GROUND STATION
DC MOTOR HOIST
DC MOTOR
TROLLEY
DC MOTORS
GANTRY 4 x 25kW
TRACK DRIVER DGPS System
DGPS Hardware – Differential mode
Step 1: BOTH GPS RECEIVER
CAPTURE THEIR POSITIONS
FROM SATELLITE
Step 2: BASE STATION
COMPUTE ERROR POSITION
Step 3: BASE STATION
TRANSMITS TO ROVER
STATION ERROR POSITION
ROVER
STATION
BASE
STATION
Step 4: ROVER STATION
COMPUTES ITS CORRECT
POSITION
TRACK DRIVER DGPS System
GPS Hardware – Control Techniques Plant
OPERATOR
PANEL
ANTENNA
GPS RECEIVER
ANTENNA
GPS RECEIVER
RADIO
RECEIVER
HMI PLANT
SUPERVISOR
RADIO
TRANSMITTER
HMI GPS
SUPERVISOR
MONITOR DATA
PLC
T.O.S.
TRACK DRIVER DGPS System
GPS Hardware – Control Techniques Pictures Plant
TRACK DRIVER DGPS System
Software Overview - RTG
TRACK DRIVER DGPS System
System of the crane position
cheked by GPS. Automatic
steering. Automatic
correction of the crane
direction, 3 cm precision in
comparison to the virtual line.
Yard management.
Containers data base and
tracking containers with
exchange data with the
port system management.

MENTOR II
“TRACK DRIVER” DGPS REFERENCES

LSCT La Spezia
N. 8 RMG Cranes

LSCT La Spezia
N. 4 RTG Cranes

CICT Cagliari
N. 4 RTG Cranes

SECH Genoa
N. 6 RTG

SECH Genoa
N. 6 RMG
SOLUTIONS
SOLUTIONS
• Load dependent speed
control software
• Trailing cable tension
control
• Antisway open and
closed loop (on PLC)
• CMS remote control
• Track positioning under
the crane
• Teleservices
AC Crane – HV Cable Reeler Application
• Unidrive SP
• Onboard-PLC，4K RAM
• Simple centre winder ladder logic
• Coiler and recoiler torque offset
EXPERT
PRODUCTS
SOLUTIONS
REFERENCES
RESOURCES